ADC Self-Calibration Using Reference Voltages for Gain and Offset Errors

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Solution Overview

Problem

Analog-to-digital converters (ADCs) in applications such as electric vehicle battery monitors suffer from gain and offset errors in the signal path, which reduce the accuracy of digital code outputs.

Innovation Solution

A method and circuit for calibrating ADCs by converting reference voltages to digital codes, calculating calibration factors based on these codes, and applying these factors to correct subsequent digital code outputs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If ADC is used to convert analog voltage to digital code, then digital processing capability is improved, but measurement precision deteriorates due to gain and offset errors

Engineering Contradiction:
Improvedigital processing capabilityVSAvoidaccuracy of digital code
Core Design Contradiction:
Extent of automationVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by performing calibration measurements before actual conversions. The system pre-determines gain and offset correction factors by converting known reference voltages (Vref and Vref/2) to digital codes, calculates the errors, and stores correction factors. These pre-calculated factors are then applied to subsequent conversions to compensate for ADC inaccuracies, thereby improving measurement precision without sacrificing digital processing capability.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If calibration process is added to correct gain and offset errors, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveaccuracy of digital codeVSAvoidcomplexity of calibration process
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements self-service by enabling the ADC system to automatically calibrate itself without external intervention. The microcontroller executes calibration software that autonomously performs reference voltage conversions, calculates gain and offset errors, determines correction factors, and applies them to subsequent conversions. This self-calibrating capability improves measurement precision while minimizing the need for external calibration equipment or manual adjustment, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If multiple reference voltage conversions are performed to calculate calibration factors, then measurement precision is improved, but productivity decreases

Engineering Contradiction:
Improveaccuracy of calibrationVSAvoidconversion speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent applies partial action by performing only the minimum necessary calibration measurements - specifically, converting two reference voltages (Vref and Vref/2) to determine gain and offset errors. This limited set of measurements is sufficient to calculate correction factors without requiring extensive calibration data. By performing only these essential partial measurements rather than comprehensive multi-point calibrations, the system achieves acceptable measurement precision while minimizing the impact on conversion productivity.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12218678B2Self calibration for an analog-to-digital converter
Publication Date: 2025.02.04 TEXAS INSTRUMENTS INC
  • US12218678B2 patent drawing
  • US12218678B2 patent drawing
  • US12218678B2 patent drawing

AI summary

A method for calibrating analog-to-digital conversion includes converting, by an analog-to-digital converter (ADC), a first input voltage to a first digital code. The first input voltage is generated from a reference voltage used as a reference voltage by the ADC. The method includes converting, by the ADC, a second input voltage to a second digital code. The second input voltage is generated from the reference voltage used as the reference voltage by the ADC. The method also includes calculating a calibration factor based on the first digital code, the second digital code, the first input voltage, and the second input voltage, converting, by the ADC, a third voltage to a third digital code, and correcting the third digital code using the calibration factor.