ADC Self-Test Using RC Decay Signals for Error Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Electrosurgical systems face challenges in accurately detecting and mitigating errors associated with analog-to-digital converters (ADCs), which can lead to loss of conversion linearity, scale, and monotonicity due to faulty reference voltage signals or stuck or shorted bits, particularly in medical devices where precise control is critical.

Innovation Solution

A system and method that includes a test pulse source, a test circuit with a resistor and capacitor, and a controller to generate and analyze a decaying voltage signal, comparing it to a predetermined response to detect deviations and output error signals, ensuring reliable detection and minimization of ADC faults.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If ADCs are used for signal conversion in electrosurgical systems, then signal processing capability is improved, but errors such as loss of conversion linearity, scale, and monotonicity may occur due to faulty reference voltage signals or stuck/shorted bits

Engineering Contradiction:
Improvesignal conversion accuracyVSAvoidADC operational reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system performs preliminary self-testing of the ADC by applying a test voltage and comparing the digital output against expected values before actual electrosurgical operation. This preliminary action detects potential errors in conversion linearity, scale, and monotonicity, preventing faulty ADC operation during critical surgical procedures.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback by continuously monitoring the ADC's digital output against predetermined thresholds and expected ranges. When deviations are detected (such as non-monotonic transitions or scale errors), the system generates error signals and can shut down operation, creating a closed-loop reliability mechanism that maintains measurement precision while preventing error propagation.

Inventive Principle:
Principle #23Feedback

2Reliability

If self-testing mechanisms are implemented to detect ADC errors, then system reliability is improved, but device complexity increases due to additional test circuits and control logic

Engineering Contradiction:
ImproveADC error detection capabilityVSAvoidtest circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The test voltage source is integrated with the existing DAC (digital-to-analog converter) in the system. The DAC normally generates waveforms for electrosurgical operation, but can also generate test voltages for ADC self-testing. This merging eliminates the need for a completely separate test voltage source, reducing device complexity while maintaining reliability improvement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ADC system performs self-testing using its own integrated DAC and control logic. The system tests itself without requiring external test equipment or separate dedicated test hardware, thereby improving reliability through continuous monitoring while minimizing the addition of external complexity. The self-service approach allows the ADC to detect its own errors using resources already present in the system.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a simple and reliable means to determine the operational state of ADCs, preventing faults and ensuring accurate signal conversion, thereby enhancing the reliability of electrosurgical systems by quickly identifying and mitigating errors.

Implementation Method 1

a test circuit coupled to the test pulse source and configured to provide an analog decaying voltage signal in response to the test pulse signal

Methodology Applied
Scientific EffectRC circuit decay: Capacitance

Implementation Method 2

an analog-to-digital converter coupled to the test circuit and configured to convert the analog decaying voltage signal into a digital decaying voltage signal

Methodology Applied
Scientific EffectAnalog-to-digital conversion:

Data Source

PatentUS8653994B2System and method for detection of ADC errors
Publication Date: 2014.02.18 COVIDIEN LP
  • US8653994B2 patent drawing
  • US8653994B2 patent drawing
  • US8653994B2 patent drawing

AI summary

The present disclosure provides for a system for testing an analog-to-digital converter. The system includes a test pulse source configured to provide a test pulse signal; a test circuit coupled to the test pulse source and configured to provide an analog decaying voltage signal in response to the test pulse signal; and an analog-to-digital converter coupled to the test circuit and configured to convert the analog decaying voltage signal into a digital decaying voltage signal.