Adhesion Layer Between Near Field Transducer and Dielectric in HAMR

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Solution Overview

Problem

Heat-assisted magnetic recording (HAMR) technology faces failures due to poor adhesion between near field transducer (NFT) materials and surrounding structures in HAMR heads, leading to processing and operational issues.

Innovation Solution

Incorporating an adhesion layer between the NFT and dielectric materials within the HAMR head structure to enhance the structural integrity and adherence, thereby reducing delamination and improving the reliability of the magnetic device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If an adhesion layer is added between the NFT and dielectric material, then adhesion strength and structural integrity are improved, but device complexity increases

Engineering Contradiction:
Improveadhesion strengthVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

An adhesion layer is introduced as an intermediary component between the near field transducer (NFT) and the dielectric material. This intermediate layer specifically addresses the adhesion problem by providing a bonding interface that is compatible with both the NFT material and the dielectric material, thereby resolving the technical contradiction between achieving strong adhesion and maintaining structural simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If an adhesion layer is added between the NFT and dielectric material, then reliability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedevice reliabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The adhesion layer is deposited as a preliminary step during the manufacturing process, before the dielectric material is applied. By preparing the bonding surface in advance with the adhesion layer, the subsequent manufacturing steps proceed more smoothly, and the overall reliability of the device is improved without significantly complicating the manufacturing workflow.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If an adhesion layer is added between the NFT and dielectric material, then delamination resistance is improved, but production time increases

Engineering Contradiction:
Improvedelamination resistanceVSAvoidproduction time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The adhesion layer is implemented as a thin film structure that provides effective adhesion and delamination resistance without adding significant thickness or complexity to the overall device. This thin film approach allows the adhesion layer to perform its function effectively while minimizing the additional production time required for deposition and processing.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS9747939B2Devices including near field transducer and adhesion layer
Publication Date: 2017.08.29 SEAGATE TECH LLC
  • US9747939B2 patent drawing
  • US9747939B2 patent drawing
  • US9747939B2 patent drawing

AI summary

A device including a near field transducer (NFT); a write pole; at least one dielectric material positioned between the NFT and the write pole; and an adhesion layer positioned between the NFT and the at least one dielectric material.