Sensorized Adhesive Connection Alignment and Load Detection
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Solution Overview
Problem
Existing technologies do not effectively determine the state of detachable connection systems, such as adhesive connections, which is crucial for ensuring proper attachment, alignment, and strength assessment.
Innovation Solution
A method and system that utilize sensor arrangements integrated into adhesive means to detect parameters related to the state of adhesive connections, including alignment, strength, and load-bearing capacity, using sensors like optical, magnetic, and pressure sensors, and communication components for data processing and transmission.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If sensor arrangements are integrated into adhesive means to detect connection states, then measurement precision and reliability of connection state detection are improved, but device complexity increases
Solution Approach 1:
The sensor arrangement is integrated directly into the adhesive means structure, merging the sensing function with the adhesive component. This combines multiple functions (adhesion and detection) into a single unified component, improving measurement precision while managing complexity through functional integration rather than separate systems
Solution Approach 2:
The adhesive means serves multiple functions: providing adhesive bonding and simultaneously acting as a sensor carrier for detecting connection states. This multi-functionality approach allows the same component to perform both structural and measurement tasks, improving detection capabilities without proportionally increasing system complexity
2Productivity
If automated detection of adhesive connection states is implemented, then productivity and reliability are improved, but device complexity and manufacturing cost increase
Solution Approach 1:
The adhesive means with integrated sensors automatically detects and reports its own connection state without requiring external inspection systems. The adhesive component itself serves as the sensor, enabling self-diagnosis and self-reporting of attachment quality, which improves productivity while minimizing the addition of complex external automation systems
Solution Approach 2:
The sensor arrangement provides real-time feedback on the adhesive connection state during the attachment process. This feedback mechanism enables automated detection and control of connection quality, improving productivity by ensuring proper attachment while managing complexity through intelligent control rather than complex mechanical inspection systems
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables reliable and automated detection of adhesive connection states, allowing for controlled attachment, alignment, and monitoring of connection strength and load, ensuring proper functioning and longevity of the adhesive bond.
Implementation Method 1
sensors like optical, magnetic, and pressure sensors
Implementation Method 2
sensors like optical, magnetic, and pressure sensors
Implementation Method 3
sensors like optical, magnetic, and pressure sensors
Data Source
AI summary
A method for the state detection of a connection system includes a first adhesive means, a second adhesive means and a sensor arrangement. The method determines a position of the adhesive means relative to each other, wherein the first adhesive means is brought close to and/or attached to the second adhesive means and at least one parameter relating to the positioning is detected by the sensor arrangement. After alignment of the adhesive means, a final attachment can be carried out. The method can equally be used to detect the adhesion of the first adhesive means to the second adhesive means and/or to determine the loading or non-loading of an adhesive connection. Processed and/or unprocessed sensor data can be sent wirelessly by means of a communication component. A connection system is designed to carry out the aforementioned method and to a set including the connection system and a mobile router.