Adhesive Point Drying for Bonded Article Packs

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Solution Overview

Problem

The existing methods for producing bundles of articles connected by adhesive face challenges due to reduced adhesion strength caused by soiled, damp, or wet surfaces, which can lead to inadequate bonding and handling issues.

Innovation Solution

A device and method that incorporate a sensor-controlled drying system to detect moisture at adhesive points, ensuring effective drying before adhesive application, and a heat input device for enhanced drying, along with a system for cleaning and sterilization, to improve adhesive bonding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If articles are cleaned and sterilized before adhesive application, then adhesion quality improves, but production time and energy consumption increase

Engineering Contradiction:
Improveadhesion qualityVSAvoidproduction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by equipping the transport star wheel with drying devices (heating elements and air blowing devices) that actively remove moisture from article surfaces before adhesive application. This preliminary drying action prevents the adhesion problems that would otherwise require extensive cleaning and sterilization processes, thereby reducing production time while maintaining high adhesion quality.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces mechanical cleaning and sterilization systems with a thermal and aerodynamic drying system integrated into the transport star wheel. Instead of using mechanical scrubbing, high-pressure water rinsing, or thermal sterilization chambers, the invention uses localized heating elements and air flow to evaporate and remove moisture, significantly reducing processing time and energy consumption while achieving the same adhesion-quality outcome.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If adhesive is applied to damp or wet surfaces, then production efficiency improves, but adhesion strength decreases

Engineering Contradiction:
Improveproduction efficiencyVSAvoidadhesion strength
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The patent implements feedback control by incorporating sensors that detect the moisture condition of article surfaces in real-time during transport. This feedback information is used to control the operation of drying devices on the transport star wheel, activating them only when moisture is detected. This ensures that adhesive is always applied to dry surfaces, maintaining maximum adhesion strength while avoiding unnecessary drying cycles that would reduce production efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The transport star wheel is designed with dynamically adjustable drying capabilities, where the intensity and activation of heating and air blowing devices can be varied based on the actual moisture conditions of the articles. This dynamic approach allows the system to adapt to different production scenarios, maintaining optimal adhesion strength without sacrificing production efficiency through excessive or unnecessary drying operations.

Inventive Principle:
Principle #15Dynamics

3Reliability

If drying devices are integrated into the transport star wheel, then adhesion quality improves, but device complexity increases

Engineering Contradiction:
Improveadhesion qualityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the transport star wheel to serve multiple functions simultaneously: it transports articles through the production line, positions articles for adhesive application, and actively dries article surfaces using integrated heating and air blowing devices. This multi-functional design consolidates what would otherwise be separate systems into a single integrated unit, improving adhesion quality without proportionally increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the drying function with the transport function by integrating heating elements and air blowing devices directly into the transport star wheel structure. This combination eliminates the need for separate drying chambers or standalone drying equipment, reducing the overall system complexity while ensuring that adhesion quality is maintained through effective moisture removal before adhesive application.

Inventive Principle:
Principle #5Merging (Combining)

4Strength

If moisture is removed from adhesive points, then adhesion strength improves, but energy consumption increases

Engineering Contradiction:
Improveadhesion strengthVSAvoidenergy consumption
Core Design Contradiction:
StrengthVSUse of energy by moving object

Solution Approach 1:

The patent uses feedback control through moisture sensors that detect the actual moisture condition of article surfaces. The drying devices on the transport star wheel are activated only when moisture is detected, and their intensity can be adjusted based on the detected moisture level. This feedback mechanism ensures that energy is consumed only when necessary to achieve the required adhesion strength, avoiding wasteful continuous drying operations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies partial action by using localized heating elements and targeted air blowing devices that act only on the specific adhesive points and surrounding areas of the articles, rather than heating or drying the entire article surface. This partial drying approach minimizes energy consumption while still achieving sufficient moisture removal to ensure strong adhesion at the critical bonding locations.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures stable adhesive bonds by addressing moisture and dirt issues, resulting in improved adhesion strength and handling capabilities of the bundled articles.

Implementation Method 1

a drying device for removing moisture from at least the adhesive points to be provided with adhesive

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a sensor arranged in the region of the drying device for detecting moisture at the adhesive points to be provided with adhesive

Methodology Applied
Scientific EffectDielectric measurement: Dielectric

Data Source

PatentEP2930117B1Device and method for making packs composed of items that are bonded to each other by a bonding agent
Publication Date: 2016.06.22 KRONES AG
  • EP2930117B1 patent drawingFigure 1
  • EP2930117B1 patent drawingFigure 2
  • EP2930117B1 patent drawingFigure 3a~3b

AI summary

A device (100) and a method for producing containers (01) from articles (02) joined to one another at adhesive points (04) by an adhesive (03) are described. At these adhesive points (04), the articles (02) in the finished container (01) abut each other directly and/or only spaced apart by the adhesive (03). The device (100) comprises a device (110) with which at least a portion of the totality of the adhesive points (04) of the articles (02) to be joined to form a container (01) are provided with adhesive (03), as well as a drying device (130) integrated into the device (110) and/or arranged directly upstream of the device (110) with respect to a transport path (120, 121) of the articles (02) to the device (110), at least for the adhesive points (04) to be provided with adhesive (03) with respect to their totality.The process provides for drying at least the adhesive surfaces (04) to be provided with adhesive (03) at least partially with respect to their entirety immediately before at least part of the totality of the adhesive surfaces (04) of articles (02) to be joined together to form a container (01) are provided with adhesive (03).