Transparent Adhesive Geometry for Display Panel Flatness

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Solution Overview

Problem

Display devices with stepped spaces between the window, touch panel, and display panel are vulnerable to external impacts and difficult to maintain flatness due to inadequate adhesion and separation issues.

Innovation Solution

The use of optically transparent adhesive members with varying moduli and geometries, where the first adhesive member protrudes convexly to cover the touch printed circuit board and the second adhesive member is recessed concavely to expose the touch panel surface, creating a space for attachment and reducing the likelihood of detachment and external force transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single adhesive member is used to bond the window, touch panel, and display panel, then the structure is simple, but stepped spaces form at the edges causing vulnerability to external impacts and poor flatness

Engineering Contradiction:
Improveadhesive structureVSAvoidimpact resistance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The adhesive bonding system is divided into multiple adhesive members (first adhesive member between window and touch panel, second adhesive member between touch panel and display panel) with different geometries and material properties. This segmentation allows each adhesive member to be optimized for its specific bonding interface, preventing stepped spaces at edges and eliminating vulnerability to external impacts while maintaining structural reliability.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If adhesive members with uniform geometry are used, then manufacturing is simple, but separation spaces form between panels reducing flatness

Engineering Contradiction:
Improveadhesive applicationVSAvoidpanel flatness
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

Different adhesive members are designed with non-uniform geometries tailored to their specific bonding interfaces. The first adhesive member has a first geometry optimized for bonding the window to the touch panel, while the second adhesive member has a second geometry optimized for bonding the touch panel to the display panel. This local optimization of adhesive geometry at each interface eliminates separation spaces and maintains panel flatness while remaining manufacturable.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If adhesive members with identical material properties are used, then material selection is simple, but detachment occurs under external forces

Engineering Contradiction:
Improveadhesive compatibilityVSAvoidbond strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The adhesive members are designed with different material properties (different moduli) to match the mechanical characteristics of the panels they bond. The first adhesive member has material properties suited for bonding the window to the touch panel, while the second adhesive member has different material properties optimized for bonding the touch panel to the display panel. This parameter optimization prevents detachment under external forces while maintaining broad adhesive compatibility.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10943971B2Display device
Publication Date: 2021.03.09 SAMSUNG DISPLAY CO LTD
  • US10943971B2 patent drawing
  • US10943971B2 patent drawing
  • US10943971B2 patent drawing

AI summary

A display device includes a first panel including a pad side area at one side of the first panel, a first optically transparent adhesive member on one surface of the first panel, a printed circuit board including a first attachment portion attached to the one surface of the first panel at the pad side area, a window on the first optically transparent adhesive member, a second optically transparent adhesive member on the other surface of the first panel, and a second panel on the second optically transparent adhesive member opposite the first panel, wherein the pad side area has a connection area at which the printed circuit board is attached to the first panel, and at which an edge of the first optically transparent adhesive member extends beyond an edge of the second optically transparent adhesive member, and a non-connection area at which the printed circuit board is not attached.