Adhesive-Mounted Heating Panel System to Eliminate Wall Drilling
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Solution Overview
Problem
Existing methods for mounting wall-mounted heating panels require drilling holes into walls, which is laborious and damages the mounting surfaces, and do not effectively maintain a predetermined gap for natural convection while supporting a vertical load of at least 300lbs as per technical standards.
Innovation Solution
A system using grooved vertical members glued to the wall with adhesives and spacers to maintain a gap between the panel and the wall, allowing natural convection and supporting the panel's weight without drilling, using slots and holes for secure anchoring and easy panel replacement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If drilling holes and using fixtures are used to mount the panel, then the panel can be securely fixed to the wall, but the mounting surface is damaged and the installation process becomes laborious
Solution Approach 1:
The patent replaces the mechanical drilling and screw-fixing system with an adhesive bonding system. The adhesive mounting system achieves reliable panel fixation without requiring holes or mechanical fasteners, thereby eliminating damage to the mounting surface while maintaining secure attachment capability
Solution Approach 2:
The patent introduces adhesive as an intermediary substance between the panel and the mounting surface. This adhesive layer provides the bonding function that previously required mechanical fastening through drilled holes, thus securing the panel without damaging the surface
2Reliability
If drilling holes and fixtures are used to mount the panel, then the panel can be securely fixed, but the installation process becomes complex and time-consuming
Solution Approach 1:
The patent replaces the complex mechanical system of drilling, inserting fixtures, and screwing with a simple adhesive application process. This substitution dramatically reduces installation complexity while maintaining secure mounting, eliminating the need for specialized tools and multiple installation steps
3Ease of operation
If the panel is mounted directly against the wall, then the installation is simple, but the gap required for natural convection is not maintained
Solution Approach 1:
The patent uses spacers as intermediary elements between the panel and the wall. These spacers maintain the required gap for natural convection while allowing the panel to be easily mounted against the wall, thus preserving both installation simplicity and heat transfer efficiency
4Temperature
If spacers are used to maintain the gap for convection, then heat transfer efficiency is improved, but the mounting system becomes more complex
Solution Approach 1:
The patent merges the spacer function with the mounting system by integrating spacers into the adhesive mounting process. The spacers are positioned and secured as part of the same installation step, eliminating the need for separate spacer installation and reducing overall system complexity while maintaining the required gap for convection
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution eliminates the need for drilling, maintains the required gap for efficient heat transfer, supports the panel's weight, and allows for easy replacement, while adhering to safety standards without damaging the mounting surfaces.
Implementation Method 1
grooved vertical members (1) affixed to the ground to maintain a predetermined gap
Implementation Method 2
the air between the Panel and the wall gets heated and a lowered density of air flows upwards and colder air takes its place. Thus natural convection of currents for heat transfer are formed
Data Source
Figure 1~3
AI summary
The invention relates to an improved system for Mounting Heating Panels on to wall without drilling holes on the wall, comprising at least one grooved vertical member to maintain a predetermined gap between the wall and the heating panel, the gap allowing natural convection of currents for heat transfer; a plurality of slots provided on upper portion of the vertical member enabling insertion of the heating panel; a plurality of spacers fixed on the wall using adhesive; wherein the top portion of the panel having at least two fixing holes, and wherein the vertical stand the upper portion of the panel are fixed to the wall via said plurality of spacers.