Pressure-Sensitive Adhesive Composition for Optical Films

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Solution Overview

Problem

Pressure-sensitive adhesive compositions for optical films, particularly polarizing plates, face challenges in maintaining cohesive force, stress relaxation properties, and preventing light leakage, especially under high temperature and humidity conditions, while ensuring interface adherence and re-workability.

Innovation Solution

A block copolymer composition with specific glass transition temperature ranges and molecular weight characteristics, incorporating a first block with a high glass transition temperature and a second block with a low glass transition temperature, along with cross-linkable functional groups and aromatic groups, is used to create a pressure-sensitive adhesive that maintains excellent physical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional pressure-sensitive adhesive composition is used, then interface adherence is achieved, but cohesive force and stress relaxation properties deteriorate under high temperature and humidity conditions

Engineering Contradiction:
Improveinterface adherenceVSAvoidcohesive force
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent employs a composite pressure-sensitive adhesive composition comprising multiple polymer components including a polyisoprene-based polymer, a polyacrylic ester-based polymer, and a polyvinyl acetate-based polymer. This multi-component composite structure enables the adhesive to simultaneously achieve excellent interface adherence, cohesive force, and stress relaxation properties even under high temperature and humidity conditions, resolving the contradiction between initial bonding strength and long-term durability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the adhesive is designed for strong bonding, then interface adherence improves, but re-workability deteriorates

Engineering Contradiction:
Improveinterface adherenceVSAvoidre-workability
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent carefully controls the molecular weight, glass transition temperature, and composition ratios of each polymer component to achieve optimal balance. The polyisoprene-based polymer with specific molecular weight (50,000-200,000) and glass transition temperature (-60°C to -30°C) provides sufficient initial bonding while maintaining flexibility for re-workability. The synergistic combination of multiple polymers with complementary properties enables both strong interface adherence and ease of repair.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the adhesive composition is optimized for cohesive force, then endurance reliability improves, but light leakage property deteriorates

Engineering Contradiction:
Improveendurance reliabilityVSAvoidlight leakage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent optimizes the local composition and properties of each polymer component to achieve different functions in different aspects. The polyacrylic ester-based polymer with specific glass transition temperature contributes to cohesive force and endurance reliability, while the polyvinyl acetate-based polymer and other components are optimized to maintain optical clarity and minimize light leakage. This localized optimization of each component's properties resolves the contradiction between mechanical strength and optical performance.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11130887B2Pressure-sensitive adhesive composition
Publication Date: 2021.09.28 LG CHEM LTD
  • US11130887B2 patent drawing
  • US11130887B2 patent drawing
  • US11130887B2 patent drawing

AI summary

The present application relates to a pressure-sensitive adhesive composition, an optical laminate, a pressure-sensitive adhesive polarizing plate and a display device. In the present application, a pressure-sensitive adhesive composition having all excellent physical properties such as endurance reliability and interface adhesiveness and being capable of minimizing light leakage occurring under high temperature or high-temperature and humidity conditions can be provided. The pressure-sensitive adhesive composition of the present application can be used for an optical film such as a protective film and a polarizing plate.