Adhesive Patch With Microchannel Hydrogel for Wet Skin

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Solution Overview

Problem

Conventional adhesive patches face challenges in maintaining strong adhesion in wet environments, such as sweaty skin, without using chemical adhesives, and often cause skin damage upon removal.

Innovation Solution

The adhesive patch features a microchannel structure with a hydrogel layer in the grooves between reliefs, which enhances adhesion by absorbing and discharging moisture, utilizing van der Waals forces for adhesion without chemicals, and includes a piezoelectric layer for bio-signal measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a chemical adhesive is used to achieve strong adhesion, then adhesive strength is improved, but skin damage occurs upon removal

Engineering Contradiction:
Improveadhesive strengthVSAvoidskin damage
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent replaces chemical adhesion with mechanical adhesion through microchannel structures. The patch surface features arrays of microchannels that physically interlock with skin surface irregularities, providing strong adhesion through mechanical interlocking rather than chemical bonding. This mechanical substitution eliminates the need for chemical adhesives that cause skin damage upon removal.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs a porous microchannel structure on the patch surface. These microchannels create a three-dimensional porous architecture that increases surface area and enables physical interlocking with the skin. The porous structure provides multiple anchoring points for mechanical adhesion while allowing breathability and reducing stress concentration that would cause skin damage.

Inventive Principle:
Principle #31Porous materials

2Object-affected harmful factors

If a dry-type adhesion system is used to avoid skin damage, then skin damage is reduced, but adhesion in wet environment deteriorates

Engineering Contradiction:
Improveskin damageVSAvoidadhesion in wet environment
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies local quality by creating regions of different wettability on the patch surface. Hydrophobic microchannel structures are strategically positioned to repel water and maintain mechanical interlocking, while hydrophilic regions manage moisture through capillary action. This spatial differentiation of wettability properties allows the patch to maintain adhesion in wet environments while avoiding widespread skin damage.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials with different surface energy characteristics. Hydrophobic materials form the microchannel structures that provide mechanical interlocking, while hydrophilic materials are incorporated to manage moisture through capillary wicking. This composite approach combines the advantages of both hydrophobic and hydrophilic properties to maintain reliable adhesion in wet conditions without causing skin damage.

Inventive Principle:
Principle #40Composite materials

3Strength

If microchannel structure is added to enhance adhesion, then adhesive strength is improved, but device complexity increases

Engineering Contradiction:
Improveadhesive strengthVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent segments the patch surface into discrete microchannel units arranged in arrays. Each microchannel acts as an independent adhesion element, and the modular segmented structure allows for scalable manufacturing. The segmentation approach simplifies the fabrication process compared to creating continuous complex patterns, as microchannels can be formed using standard microfabrication techniques and replicated across the surface.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The patch achieves strong, reusable adhesion in wet conditions without skin damage, improved bio-signal sensitivity, and effective delivery of substances, while minimizing irritation and maintaining adhesive strength.

Implementation Method 1

a hydrogel layer is disposed on at least a portion of a bottom face of the micro channel groove and is contained in the groove

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

The dry-type adhesion system exhibits an adhesive strength by a van der Waals force without using the chemicals

Methodology Applied
Scientific Effectvan der Waals force: Van der Waals Force

Data Source

PatentUS11058609B2Adhesive patch
Publication Date: 2021.07.13 RES & BUSINESS FOUND SUNGKYUNKWAN UNIV
  • US11058609B2 patent drawing
  • US11058609B2 patent drawing
  • US11058609B2 patent drawing

AI summary

The present invention relates to an adhesive patch. The adhesive patch includes a plurality of reliefs, each relief having a flat top face, and each micro channel groove defined between adjacent reliefs of the plurality of reliefs, wherein the plurality of reliefs and the micro channel groove are respectively formed on and defined the adhesive patch, and wherein a hydrogel layer is disposed on at least a portion of a bottom face of the micro channel groove and is contained in the groove. Therefore, the adhesive patch is well-adhered to a dry or wet adhered face.