Adhesive Sheet Non-Uniform Grooves Air Escape

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Solution Overview

Problem

Pressure sensitive adhesive sheets with grooves for air escape face challenges in maintaining adhesion strength and appearance due to groove width issues, leading to air accumulation and adhesive residue problems during attachment and peeling.

Innovation Solution

A pressure sensitive adhesive sheet with a resin layer featuring non-uniform concave portions and flat faces on its surface, where concave portions occupy 70-99.99% of the area in a selected region, providing effective air escape and improved adhesion characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If grooves with small width are formed on the pressure sensitive adhesive layer, then air escape is improved, but adhesion strength is reduced

Engineering Contradiction:
Improveair accumulationVSAvoidadhesion strength
Core Design Contradiction:
Object-generated harmful factorsVSStrength

Solution Approach 1:

The patent applies local quality by creating grooves with non-uniform width where the width varies along the groove length. Specifically, the groove width is smaller at certain sections and larger at other sections, allowing different parts of the same groove to serve different functions: narrower sections facilitate air escape while wider sections maintain adhesion strength. This local variation in groove geometry resolves the contradiction between air venting and adhesion preservation.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If grooves with large width are formed on the pressure sensitive adhesive layer, then air escape is improved, but the substrate surface is dented and appearance is deteriorated

Engineering Contradiction:
Improveair accumulationVSAvoidsubstrate surface integrity
Core Design Contradiction:
Object-generated harmful factorsVSShape

Solution Approach 1:

The non-uniform groove width design ensures that only specific sections of the groove have larger width for effective air escape, while other sections maintain smaller width to preserve substrate surface integrity. This localized variation prevents excessive substrate denting while still providing adequate air venting channels.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If grooves are disposed in a prescribed pattern on the pressure sensitive adhesive layer, then air escape is improved, but adhesion strength is reduced at groove locations

Engineering Contradiction:
Improveair accumulationVSAvoidlocal adhesion strength
Core Design Contradiction:
Object-generated harmful factorsVSStrength

Solution Approach 1:

By varying the groove width along its length, the patent creates zones of different adhesion characteristics. The narrower sections maintain stronger adhesion while the wider sections provide air escape paths. This local differentiation allows the groove structure to provide air venting functionality without creating large areas of weak adhesion that would compromise overall bonding performance.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10676649B2Adhesive sheet and method for producing adhesive sheet
Publication Date: 2020.06.09 LINTEC CORP
  • US10676649B2 patent drawing
  • US10676649B2 patent drawing
  • US10676649B2 patent drawing

AI summary

A pressure sensitive adhesive sheet including, on a substrate or a release material, a resin layer, at least a surface (α) of the resin layer on the opposite to the side on which the substrate or release material is provided having pressure sensitive adhesiveness, wherein a concave portion and a flat face exist on the surface (α) of the resin layer, and a width of the concave portion observed from the side of the surface (α) is non-uniform, and in a region (D) of 8 mm in length×10 mm in width as freely-selected on the surface (α), a concave portion having an area of 70 to 99.99% relative to 100% of a total area of the concave portions existing in the region (D) exists.