Adhesive Sheet Stiffening Layer for Microcurrent Skin Application

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Solution Overview

Problem

Adhesive sheets used for health appliances, especially large area microcurrent sheets, face issues with adhesive surfaces sticking together due to limited stretchability and thickness, making it difficult to hold them without sticking and properly place the appliance during replacement.

Innovation Solution

An adhesive sheet design featuring a health appliance sticking portion with first and second release papers, where the second release paper provides stiffness to maintain a planar state and prevent adhesive surfaces from sticking, allowing easy peeling and proper placement of the microcurrent sheet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the adhesive sheet is made thin and flexible, then it can adhere well to the skin, but the adhesive surfaces stick to each other when held

Engineering Contradiction:
Improveadherence to skinVSAvoidadhesive surfaces sticking together
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The adhesive sheet is divided into multiple functional layers: a flexible adhesive layer for skin adherence, a stiffening layer to prevent self-adhesion, and a release paper for controlled application. This segmentation allows each layer to perform its specific function without interfering with others.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adhesive sheet uses a composite structure combining materials with different properties: a flexible adhesive material (such as acrylic or silicone) paired with a stiffening material (such as plastic or rigid paper). This composite construction provides both the flexibility needed for skin adherence and the rigidity needed to prevent self-adhesion.

Inventive Principle:
Principle #40Composite materials

2Area of stationary object

If the adhesive sheet has large area for microcurrent sheet, then it can cover the affected area, but it becomes difficult to hold without adhesive surfaces sticking

Engineering Contradiction:
Improvecoverage areaVSAvoidhandling ease
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The large adhesive sheet is segmented into a flexible adhesive portion and a separate stiffening layer. The stiffening layer acts as a handling aid, providing structural support that makes it easy to hold and position the large-area sheet without the adhesive surfaces sticking together.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stiffening layer serves as an intermediary between the user's hand and the flexible adhesive sheet. It provides a non-adhesive surface that can be held and manipulated, while the flexible adhesive layer remains protected and ready for application to the skin.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the adhesive sheet is very flexible, then it conforms to skin contours, but the adhesive surfaces stick due to warpage and movement

Engineering Contradiction:
Improveconformity to skinVSAvoidplanar stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The adhesive sheet is segmented into a flexible adhesive layer for skin conformity and a separate stiffening layer for planar stability. The stiffening layer prevents warpage and maintains the sheet in a stable state during handling, while the flexible layer maintains its ability to conform to skin contours during application.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adhesive sheet uses a flexible thin film structure that can conform to skin contours, combined with a stiffening element that prevents excessive bending and warpage. This combination allows the sheet to be flexible enough for skin adaptation while maintaining sufficient structural stability.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS11904158B2Adhesive sheet
Publication Date: 2024.02.20 KABUSHIKI KAISYA LEBEN
  • US11904158B2 patent drawing
  • US11904158B2 patent drawing
  • US11904158B2 patent drawing

AI summary

An adhesive sheet with flexibility for attaching a health appliance to a skin, including: a health appliance sticking portion which is a portion on which the health appliance is stuck; an adhesive portion for making the adhesive sheet adhere to the skin; first release paper stuck on the health appliance sticking portion in a peelable manner; and second release paper having an outer edge nearly identical to an outer edge of the adhesive portion in shape and size and stuck on the adhesive portion in a peelable manner so as to surround the first release paper, wherein the second release paper has stiffness that allows the second release paper to support the adhesive sheet and maintain a planar state in a state in which the first release paper is removed.