Adhesive Tape Affixing Apparatus for Cylindrical Workpieces

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Solution Overview

Problem

Existing methods for affixing adhesive tapes to cylindrical workpieces either make it difficult to pull out the workpiece after the tape is applied or limit the creation of free-hanging tags due to tape length constraints.

Innovation Solution

An apparatus and method involving a tape-feeding device that feeds the adhesive tape below the cylindrical workpiece with the adhesive surface facing upward, a tape-cutting device that cuts the tape to a predetermined length, and a tape-affixing device that thrusts the adhesive tape through both sides of the cylindrical workpiece to elevate it, allowing the tape ends to adhere to each other and form a free-hanging tag.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the adhesive tape is affixed to the outer peripheral surface of the workpiece from above with the adhesive surface facing downward, then the adhesive tape can be affixed to the workpiece, but the workpiece becomes difficult to pull out after the adhesive tape is affixed

Engineering Contradiction:
Improveadhesive bonding strengthVSAvoidworkpiece removal ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent inverts the conventional affixing direction by placing the adhesive surface facing upward instead of downward, and positioning the tape-feeding device below the workpiece. This inversion allows the workpiece to be pulled upward for easy removal while the adhesive tape remains firmly bonded to the workpiece surface.

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of manufacture

If the adhesive tape is affixed to the outer peripheral surface of the cylindrical container by rotating the cylindrical container with respect to the adhesive tape, then the adhesive tape can be affixed to the cylindrical surface, but it is difficult to produce a free-hanging tag when the adhesive tape is longer than the length of the outer periphery

Engineering Contradiction:
Improvefree-hanging tag productionVSAvoidrotating mechanism complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

Instead of rotating the cylindrical container as in conventional methods, this patent inverts the approach by moving the tape-feeding device below the workpiece and affixing the tape in an upward direction. This enables the creation of free-hanging tags with longer tape lengths without requiring complex rotating mechanisms.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the affixing dimension from horizontal (rotating the cylinder) to vertical (feeding tape from below upward). This dimensional change allows the tape to extend beyond the circumference of the cylindrical workpiece, enabling free-hanging tag production.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the tape-affixing device passes through both sides of the outer peripheral surface of the cylindrical portion from below to elevate the adhesive tape, then the adhesive tape can be affixed with the adhesive surface facing upward, but the device structure becomes more complex

Engineering Contradiction:
Improveworkpiece removal easeVSAvoidtape-affixing device structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The tape-affixing device is designed to perform multiple functions: it feeds the adhesive tape, positions it correctly on the cylindrical workpiece, affixes it with the adhesive surface facing upward, and enables easy workpiece removal. This multi-functionality justifies the increased structural complexity by eliminating the need for separate devices for each operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of free-hanging tags on cylindrical workpieces while allowing for easy upward removal of the workpiece, reducing affixing time and enabling one-handed handling, with improved tape feeding and cutting mechanisms for smooth operation.

Implementation Method 1

an adhesive tape having an adhesive to a workpiece having a cylindrical portion and an outer peripheral surface

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

adhesive surfaces at the ends of the cut adhesive tape are pressed and are adhered to each other

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS7913736B2Apparatus and method for affixing adhesive tape
Publication Date: 2011.03.29 NHK SPRING CO LTD
  • US7913736B2 patent drawing
  • US7913736B2 patent drawing
  • US7913736B2 patent drawing

AI summary

An apparatus affixes an adhesive tape to a workpiece having a cylindrical portion and an outer peripheral surface. The apparatus comprises a tape-feeding device for feeding an adhesive tape below the outer peripheral surface such that the adhesive surface faces upwardly in a direction approximately perpendicular to an axis of the cylindrical portion, a tape-cutting device for cutting the adhesive tape fed from the tape-feeding device in a predetermined length, and a tape-affixing device for thrusting and affixing the adhesive surface of the adhesive tape which was cut by the tape-cutting device to the outer peripheral surface of the cylindrical portion such that the tape-affixing device passes through both sides of the outer peripheral surface of the cylindrical portion from below thereof so as to elevate the adhesive tape. The tape-affixing device is arranged for cut adhesive tape longer than the length of the outer periphery of the cylindrical portion such that adhesive surfaces at ends of the cut adhesive tape are pressed and are adhered each other after the adhesive surface of the adhesive tape was thrust and was adhered to the outer peripheral surface of the cylindrical portion.