Adhesive Tape Cut Trigger for Tool-Free Box Unsealing

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Solution Overview

Problem

Existing methods for unsealing boxes sealed with adhesive tape often require tools, risk damage to contents, or are difficult to execute, especially when unintentional forces are applied, leading to potential injury or unintended unsealing during transportation.

Innovation Solution

A method and device that form a cut on the adhesive tape at a specific location near the mating portion, using a tool or device with a roller and guide to create a trigger cut that can be easily extended with minimal force, allowing for tool-free unsealing without damaging the contents or inadvertently opening the box.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If adhesive tape is used to seal the box, then sealing ability is improved, but unsealing becomes difficult and may require tools

Engineering Contradiction:
Improvesealing abilityVSAvoidunsealing difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

A cut line is formed on the box at a predetermined position before the adhesive tape is applied. This preliminary cut line serves as a guide for subsequent unsealing operations, allowing the adhesive tape to be easily peeled off along the marked line without requiring tools or excessive force.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the adhesive tape is peeled off strongly to unseal the box, then unsealing is achieved, but the nail may be damaged

Engineering Contradiction:
Improveunsealing easeVSAvoidnail damage risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The cut line is pre-formed on the box to provide a designated path for peeling the adhesive tape. This allows the unsealing process to proceed with minimal force applied along the cut line, preventing concentrated stress that could damage the nail while still achieving effective unsealing.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the cut line is formed on the box, then adhesive tape can be easily peeled off, but the outer liner is peeled off together with the adhesive tape

Engineering Contradiction:
Improveadhesive tape peeling easeVSAvoidsealing ability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The cut line is formed at a specific location on the box where the outer liner and adhesive tape can be separated. By positioning the cut line strategically, the adhesive tape can be peeled off independently without removing the outer liner, preserving the box's sealing capability for future use.

Inventive Principle:
Principle #3Local quality

4Manufacturing precision

If the adhesive tape is adhered carefully to the correct position, then sealing precision is improved, but the work becomes more time-consuming

Engineering Contradiction:
Improveadhesive tape positioning accuracyVSAvoidadhesive tape application time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The cut line is pre-formed on the box at the correct position before adhesive tape application. This preliminary marking serves as a visual guide during tape application, ensuring accurate positioning without requiring careful measurement or adjustment, thereby reducing the time needed for proper tape placement.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9701434B2Easily openable box
Publication Date: 2017.07.11 KUNINOBU KOTARO
  • US9701434B2 patent drawing
  • US9701434B2 patent drawing
  • US9701434B2 patent drawing

AI summary

A box sealed by fixing a surrounding area of a mating portion of outer flaps and an end face plate by an adhesive tape made of a film as a base material. Information showing a forming position of a cut to function as a trigger to unseal the box is preliminarily indicated on the box. According to the information, the cut is formed on the adhesive tape only at a portion facing to the mating portion in a state that the outer flaps are sealed.