Convectively controlled adiabatic column chamber for use in chromatographic systems

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Chromatography systems face challenges in maintaining accurate and consistent column temperature, particularly in long runs, due to temperature fluctuations and the inefficacy of existing convective and passive heating methods, which can degrade analysis accuracy and increase costs with heated trough designs.

Innovation Solution

A column-conditioning system using a duct system to circulate heated or cooled air around a chromatography column chamber, isolating the columns from direct airflow, and employing a heat exchanger system with a thermoelectric device to actively control temperature, along with a passive fluid thermal conditioner to pre-heat or cool the mobile phase.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If convective column-heating systems are used, then column temperature can be controlled, but dispersion is produced due to radial gradients from direct airflow onto columns

Engineering Contradiction:
Improvecolumn temperature controlVSAvoidseparation performance
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The patent introduces chamber walls as an intermediary between the airflow path and the chromatography columns. The walls are heated by convective airflow in the duct system, then radiate heat to the columns, eliminating direct airflow contact and the resulting radial temperature gradients that cause dispersion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system separates the airflow path from the column environment by creating a distinct chamber space. The heating function is segmented between the duct system (convective heating of walls) and the chamber walls (radiative heating of columns), allowing temperature control without direct airflow exposure.

Inventive Principle:
Principle #1Segmentation

2Temperature

If heated trough designs are used for long columns, then column temperature can be maintained, but the system becomes expensive and difficult to control

Engineering Contradiction:
Improvecolumn temperature stabilityVSAvoidcontrol complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The chamber walls serve multiple functions: they act as structural enclosures for the columns, as heat transfer media from the convective airflow, and as radiative heating elements for the columns. This multi-functionality eliminates the need for separate heating troughs and reduces control complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the ambient airflow itself as the heating source. The convective airflow that would otherwise be wasted is captured and used to heat the chamber walls, which then passively radiate heat to the columns, reducing the need for active heating control mechanisms.

Inventive Principle:
Principle #25Self-service

3Temperature

If active pre-heaters are used to pre-heat mobile phase, then temperature fluctuations are reduced, but offset error from temperature set point occurs

Engineering Contradiction:
Improvemobile phase temperature stabilityVSAvoidtemperature accuracy
Core Design Contradiction:
TemperatureVSMeasurement precision

Solution Approach 1:

The chamber walls act as an intermediary thermal buffer between the heated air and the mobile phase. The walls radiate heat to pre-heat the mobile phase indirectly, avoiding the offset errors associated with direct contact active pre-heaters while maintaining temperature stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Device complexity

If passive pre-heating by conduction is used, then device complexity is reduced, but performance degrades in convective systems

Engineering Contradiction:
Improvesystem simplicityVSAvoidpre-heating effectiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system uses convective airflow (a fluid medium) to transfer heat to the chamber walls, which then radiate heat to the mobile phase. This pneumatic/convective approach is more effective than conduction in the convective system environment while maintaining relative simplicity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a near-adiabatic environment for chromatography columns, minimizing temperature fluctuations and maintaining consistent retention times, thereby enhancing the accuracy and reproducibility of chromatographic analysis while reducing costs compared to traditional heated trough designs.

Implementation Method 1

A heat exchanger system disposed in the airflow path near the air mover. The heat exchanger system configured for exchanging heat with the air as the air flows past the heat exchanger system.

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

The air circulates through the duct system around the column chamber and convectively exchanges heat with the chamber walls

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

heat radiates from the chamber walls to produce a thermally conditioned environment within the column chamber without airflow in the column chamber

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentEP3131657B1Convectively controlled adiabatic column chamber for use in chromatographic systems
Publication Date: 2020.10.28 WATERS TECHNOLOGY CORP
  • EP3131657B1 patent drawingFigure 1
  • EP3131657B1 patent drawingFigure 2
  • EP3131657B1 patent drawingFigure 3

AI summary

A column-conditioning enclosure includes a column chamber adapted to hold one or more chromatography separation columns. A duct system provides an airflow path around the column chamber such that the one or more chromatography separation columns held within the column chamber are isolated from the airflow path. An air mover disposed in the airflow path generates a flow of air within the duct system. A heat exchanger system disposed in the airflow path near the air to exchange heat with the air as the air flows past the heat exchanger system. The air circulates through the duct system around the column chamber, convectively exchanging heat with the column chamber to produce a thermally conditioned environment for the one or more chromatography separation columns held within the column chamber.