Adiabatic cooling system with pad support

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Solution Overview

Problem

Conventional systems fail to structurally support the weight of the cooling pads, and existing configurations with drainage components fail to effectively address the leakage of any collected fluids, and the structural integrity of the cooling systems, and existing configurations provide the core of the cooling systems, or the technical problem is the structural damage and leakage issues with the weight of the cooling pads and the collected fluids, and the structural damage and leakage of any collected fluids, and the structural damage and leakage of the gutter due to the weight of the adiabatic pads.

Innovation Solution

The introduction of a bracket within the gutter to support the adiabatic pads, allowing water to flow through and be drained, thereby alleviating the gutter from supporting the weight and preventing structural damage and leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the gutter is used to collect and drain water from the adiabatic pads, then drainage function is improved, but the gutter suffers structural damage and leakage due to the weight of pads and collected water

Engineering Contradiction:
Improvedrainage functionVSAvoidstructural integrity of gutter
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The support function is segmented from the drainage function. The bracket provides structural support for the pads, while the gutter exclusively handles water collection and drainage. This functional segmentation prevents the gutter from bearing the weight of pads, eliminating structural damage and leakage issues.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bracket acts as an intermediary element between the adiabatic pads and the gutter. It transfers the weight of the pads to a separate support structure, preventing direct loading on the gutter while maintaining the gutter's drainage functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the gutter directly supports the adiabatic pads, then installation is simplified, but the gutter experiences structural damage and leakage

Engineering Contradiction:
Improveinstallation simplicityVSAvoidstructural integrity of gutter
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The system is divided into separate functional components: the bracket for support and the gutter for drainage. This segmentation allows each component to be optimized for its specific function without compromising structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bracket serves as an intermediary support structure that decouples the mechanical load from the drainage system, allowing the gutter to perform its drainage function without structural compromise.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the bracket supports the adiabatic pads, then the gutter is protected from structural damage, but the device complexity increases

Engineering Contradiction:
Improvestructural integrity of gutterVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By segmenting the support and drainage functions into separate components (bracket and gutter), the system achieves improved reliability without excessive complexity. Each component remains simple in design while performing its specific function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bracket serves multiple functions: supporting the adiabatic pads, protecting the gutter from weight, and allowing water to pass through to the gutter for drainage. This multi-functionality reduces the need for additional components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bracket effectively supports the adiabatic pads, preventing structural damage to the gutter and ensuring efficient drainage of collected fluids, enhancing the overall performance and longevity of the adiabatic cooling system.

Implementation Method 1

Cooling systems may use adiabatic cooling processes to pre-cool intake air that enters an outdoor condenser unit. For example, intake air may first pass through a wet pad or mesh material. Heat transfer with water on the material pre-cools the intake air.

Methodology Applied
Scientific EffectAdiabatic cooling: Adiabatic Cooling

Data Source

PatentUS20250383101A1Adiabatic cooling system with pad support
Publication Date: 2025.12.18 HEATCRAFT REFRIGERATION PRODUCTS LLC
  • US20250383101A1 patent drawing
  • US20250383101A1 patent drawing
  • US20250383101A1 patent drawing

AI summary

An adiabatic cooling system includes a condenser coil and one or more adiabatic pads positioned such that intake air for the adiabatic cooling system passes through the one or more adiabatic pads prior to contacting the condenser coil. The adiabatic cooling system further includes a gutter disposed underneath each of the one or more adiabatic pads configured to receive water exiting from the one or more adiabatic pads. The adiabatic cooling system further includes a bracket disposed within and secured to the gutter configured to support the one or more adiabatic pads, wherein at least one of the one or more adiabatic pads is disposed on top of the bracket.