Adiabatic Cooling Pad Support Bracket to Prevent Gutter Damage

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Solution Overview

Problem

Conventional adiabatic cooling systems face issues with gutters structurally supporting the weight of cooling pads, leading to potential damage and leakage.

Innovation Solution

The introduction of a bracket within the gutter to support the adiabatic pads, allowing water drainage and reducing the load on the gutter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the gutter is used to collect and drain water from the adiabatic pads, then water drainage function is achieved, but the gutter structurally supports the weight of pads and water causing damage and leakage

Engineering Contradiction:
Improvegutter reliabilityVSAvoidgutter structural strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The support function is segmented from the drainage function. The bracket provides structural support for the pads while the gutter solely handles water drainage, separating the two functions to prevent the gutter from bearing excessive weight

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bracket acts as an intermediary component between the adiabatic pads and the gutter. It transfers the weight of the pads to a separate support structure, preventing the gutter from directly supporting the pads while maintaining the drainage function

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If the bracket is added to support the adiabatic pads, then structural support function is achieved, but device complexity increases

Engineering Contradiction:
Improvepad support strengthVSAvoidsystem complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The bracket is designed to perform multiple functions: providing structural support for the pads, allowing water to flow through it into the gutter, and potentially serving as a mounting structure for other components. This multi-functionality reduces the need for additional separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design prevents gutter damage and leakage while maintaining efficient water circulation and pad support, enhancing system performance.

Implementation Method 1

Cooling systems may use adiabatic cooling processes to pre-cool intake air that enters an outdoor condenser unit. For example, intake air may first pass through a wet pad or mesh material. Heat transfer with water on the material pre-cools the intake air.

Methodology Applied
Scientific EffectAdiabatic cooling: Adiabatic Cooling

Data Source

PatentUS12429233B2Adiabatic cooling system with pad support
Publication Date: 2025.09.30 HEATCRAFT REFRIGERATION PRODUCTS LLC
  • US12429233B2 patent drawing
  • US12429233B2 patent drawing
  • US12429233B2 patent drawing

AI summary

An adiabatic cooling system includes a condenser coil and one or more adiabatic pads positioned such that intake air for the adiabatic cooling system passes through the one or more adiabatic pads prior to contacting the condenser coil. The adiabatic cooling system further includes a gutter disposed underneath each of the one or more adiabatic pads configured to receive water exiting from the one or more adiabatic pads. The adiabatic cooling system further includes a bracket disposed within and secured to the gutter configured to support the one or more adiabatic pads, wherein at least one of the one or more adiabatic pads is disposed on top of the bracket.