Adiabatic Waveguide Coupler for Fiber-to-Chip Mode Matching

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Solution Overview

Problem

Integrated photonics faces challenges in achieving high-efficiency coupling of light from fiber to waveguide, with existing methods resulting in significant power loss, typically around 0.4 dB, which is not sufficient for many applications that require near 100% efficiency.

Innovation Solution

The development of high-efficiency fiber-to-waveguide optical couplers that utilize a waveguide structure with mode matching and adiabatic transitions, allowing for greater than 99% efficiency in coupling light from a standard optical fiber to an integrated photonics platform, and are fabricated using materials like silicon, silicon nitride, and cladding materials such as silicon dioxide, to support a wide range of material platforms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If lensed fibers or ultra-high numerical aperture fibers are buttcoupled to inverse tapers, then coupling efficiency reaches about 90%, but power loss of several decibels remains significant for applications requiring near 100% efficiency

Engineering Contradiction:
Improvepower lossVSAvoidcoupling efficiency
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent introduces an intermediary mode-matching structure between the fiber and the waveguide that gradually transforms the fiber mode field distribution to match the waveguide mode. This intermediate transformation region acts as a mediator that bridges the impedance mismatch between fiber and waveguide, enabling >99% coupling efficiency by minimizing reflective losses and mode mismatch.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs adiabatic taper structures where the waveguide dimensions are gradually changed along the propagation direction. By slowly varying the waveguide width and height parameters, the mode field distribution is continuously transformed from fiber-like to waveguide-like, preventing abrupt mode transitions and minimizing power loss through adiabatic mode evolution.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If standard fiber coupling methods are used, then device complexity remains low, but coupling efficiency is insufficient for high-performance applications

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidcoupler structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coupler structure is segmented into distinct functional regions: a fiber interface section, a mode-matching transition section with gradual dimensional changes, and a waveguide output section. This segmentation allows each region to be optimized for its specific function while maintaining overall compatibility with standard fabrication processes, achieving high efficiency without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes the third dimension (vertical profile) in addition to lateral dimensions to achieve mode matching. By controlling the vertical evolution of the waveguide core and cladding layers through multiple thin film deposition steps, the mode field is transformed in three-dimensional space, enabling efficient coupling while maintaining a planar device footprint suitable for integrated photonics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves coupling efficiencies greater than 99% and virtually eliminates back-reflections, significantly improving the performance of applications like resonator fiber-optic gyroscope and chip-scale LIDAR devices by effectively matching the fiber mode to the waveguide mode and ensuring minimal loss during the transition.

Implementation Method 1

The waveguide structure is configured to match an integrated photonics mode to a fiber mode supported by an optical fiber. The mode matching, combined with subsequent adiabatic transitions, result in a higher efficiency for coupling from a fiber mode to a waveguide mode.

Methodology Applied
Scientific EffectAdiabatic transitions:

Data Source

PatentEP3919952B1Apparatus for high-efficiency fiber-to-chip coupling and mode-conversion to integrated photonics platform
Publication Date: 2023.06.21 HONEYWELL INTERNATIONAL INC
  • EP3919952B1 patent drawingFigure 1
  • EP3919952B1 patent drawingFigure 2
  • EP3919952B1 patent drawingFigure 3A

AI summary

An optical coupler (100) includes a waveguide structure (102). The waveguide structure (102) includes a waveguide layer (110) having a proximal end (112) and a distal end (114). The waveguide layer includes a first waveguide (116) that extends from the proximal end (112) along a first portion of the waveguide layer (110) and widens along a second portion of the first waveguide layer toward the distal end (114). The waveguide layer (110) further includes one or more additional waveguides (126) that extend from the proximal end (112) along the first portion of the waveguide layer. Each of the one or more additional waveguides (126) narrow along the second portion of the waveguide layer to separate distal tips (127) at the distal end (114). The waveguide structure (102) is configured to match an integrated photonics mode to a fiber mode supported by an optical fiber (140) at the proximal end (112) and transition the mode to only the first waveguide (116) toward the distal end (114).