Adjustable Aerosol Device Adapter for Variable Consumable Fit

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Solution Overview

Problem

Existing aerosol provision devices struggle to accommodate consumables of varying diameters effectively, leading to inconsistent fit and potential contact issues that can cause deformation or damage.

Innovation Solution

An adapter system with adjustable width settings, allowing for secure insertion and removal of consumables of different diameters by partially blocking the chamber opening, utilizing materials with a melting point greater than 300°C, such as PEEK or polyoxymethylene, and incorporating a tapered wall design to minimize direct contact and heat resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the chamber opening is designed to accommodate consumables of varying diameters, then the adaptability is improved, but the fit consistency and contact reliability deteriorate

Engineering Contradiction:
Improveadaptability to varying consumable diametersVSAvoidfit consistency and contact reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The adapter is divided into distinct functional segments: a connection portion that interfaces with the chamber, a receiving portion that interfaces with the consumable, and a blocking portion that controls the opening. This segmentation allows each part to perform its specific function optimally while working together to resolve the contradiction between adaptability and fit consistency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adapter acts as an intermediary component between the chamber and the consumable. It mediates the interface by providing a standardized connection portion that ensures reliable attachment to the chamber while offering a customized receiving portion that accommodates various consumable diameters, thus maintaining both adaptability and fit consistency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the adapter blocks the chamber opening to secure consumables, then the ease of operation is improved, but the heat resistance requirement increases

Engineering Contradiction:
Improveease of insertion and removalVSAvoidheat resistance requirement
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The adapter exhibits local quality by having different portions with different properties: the blocking portion is designed to be heat-resistant to withstand temperatures near the heating element, while the connection and receiving portions are optimized for ease of operation. This localized differentiation allows the adapter to provide secure blocking without compromising operational ease.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The adapter material selection anticipates future thermal exposure by choosing materials with melting points significantly above operating temperatures (at least 300°C). This beforehand cushioning ensures that even under thermal stress, the adapter maintains its structural integrity and blocking function, preventing premature failure that would compromise ease of operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure and efficient use of aerosol provision devices with consumables of varying dimensions, reducing the risk of deformation and enhancing usability across different consumable sizes.

Implementation Method 1

a distal end comprising a tapered wall that tapers toward a central axis of the chamber with distance from the opening

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

utilizing materials with a melting point greater than 300°C, such as PEEK or polyoxymethylene

Methodology Applied
Scientific EffectThermal resistance: Thermal Insulation

Data Source

PatentEP4353102B1Aerosol provision system
Publication Date: 2025.10.29 NICOVENTURES TRADING LTD
  • EP4353102B1 patent drawingFigure 1
  • EP4353102B1 patent drawingFigure 2
  • EP4353102B1 patent drawingFigure 3~4

AI summary

An adapter (14) for connection to an aerosol provision device (12) is disclosed. The adapter (14) is suitable for selectively determining a maximum width of a consumable (64) insertable into a chamber (22) of the aerosol provision device (12) via an opening (48) in the aerosol provision device (12).