Adjustable-Angle Cervical Spine Distractor for Vertebral Alignment

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Solution Overview

Problem

Traditional Caspar distractors lack adjustability, which limits their ability to adapt to individual anatomical variations in the cervical spine, leading to challenges in achieving optimal vertebral alignment, increased risk of complications, and suboptimal fusion outcomes.

Innovation Solution

An adjustable mechanism is introduced to the Caspar distractor, allowing independent angulation of vertebral bodies through each pin, enabling real-time adjustments to customize the distraction angle based on patient-specific anatomy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional fixed-angle Caspar distractor is used, then the device structure is simple, but it cannot adapt to individual anatomical variations in the cervical spine

Engineering Contradiction:
Improveadaptability to anatomical variationsVSAvoiddevice structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by replacing the fixed-angle arm structure with an adjustable-angle mechanism. Each arm can be independently adjusted to different angles using a adjustment mechanism comprising a adjustment hole, adjustment screw, and locking nut, allowing the distractor to adapt to various anatomical configurations while maintaining structural control

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by enabling continuous adjustment of the arm angle parameter. The adjustment screw moves the arm relative to the vertical rack through threaded engagement, changing the distraction angle parameter to match patient-specific anatomy, thereby resolving the contradiction between adaptability and device complexity

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If a fixed distraction angle is used, then the device is easy to operate, but optimal vertebral alignment cannot be achieved for all patients

Engineering Contradiction:
Improvevertebral alignment precisionVSAvoidadjustment operation complexity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent applies preliminary action by pre-designing the adjustment mechanism with clearly marked angular positions and intuitive screw-nut coupling. The surgeon can pre-adjust the arm angle before insertion and make fine-tuned adjustments intraoperatively without complex procedures, achieving precise vertebral alignment while maintaining ease of operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The adjustment mechanism allows self-service adjustment through the screw-nut coupling system. The adjustment screw directly engages with the threaded hole to move the arm, and the locking nut secures the position, enabling the surgeon to independently adjust and lock the angle without requiring additional tools or assistants

Inventive Principle:
Principle #25Self-service

3Reliability

If no angle adjustment mechanism is provided, then the device is reliable and simple, but surgical complications increase due to suboptimal alignment

Engineering Contradiction:
Improvesurgical outcome reliabilityVSAvoidadjustment mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the adjustment function into distinct modular components: the adjustment hole providing the threaded path, the adjustment screw providing the actuating force, and the locking nut providing the securing mechanism. This segmented design enhances reliability by allowing each component to be optimized independently while controlling overall device complexity

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12433580B1Adjustable angle cervical spine distractor
Publication Date: 2025.10.07 IVYTECH DESIGN LLC
  • US12433580B1 patent drawing
  • US12433580B1 patent drawing
  • US12433580B1 patent drawing

AI summary

A cervical distractor is provided having an elongated rigid member having a plane and an axis in the plane; a plurality of arms supported by the elongated rigid member, at least one of the arms having an adjustable position along the axis of the elongated rigid member, and being lockable in position; and a pin-holder on each arm, the pin holder being continuously deflectable over a range about a pivot by a mechanism which is locked or frictionally-engaged in position, the mechanism being separated along the arm from the elongated rigid member by a hinge.