Adjustable Ascent Speed Sampling Needle Reduces Carryover

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Solution Overview

Problem

High-speed upward movement of the sampling needle in liquid chromatograph systems results in significant liquid sample carryover due to incomplete detachment from the needle's outer wall, leading to contamination in subsequent measurements, and existing solutions like low-wettability needles are expensive and inefficient.

Innovation Solution

A liquid-sample collecting system that allows adjustable ascent speed of the sampling needle, determined by user input or a data table correlating sample type with optimal ascent speed, to minimize carryover while maintaining efficient sample collection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the sampling needle is moved upward at a high speed to improve analysis efficiency, then the productivity increases, but the liquid sample remains on the outer wall of the needle causing carryover contamination

Engineering Contradiction:
Improveanalysis efficiencyVSAvoidcarryover contamination
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The system dynamically adjusts the ascent speed of the sampling needle based on the detected liquid level height. When the needle is pulled up from the liquid surface, the ascent speed is controlled to prevent excessive liquid sample attachment on the outer wall, thereby reducing carryover while maintaining efficient sample collection

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the ascent speed parameter according to the liquid level height. By optimizing the ascent speed to be appropriate rather than always high, the system reduces liquid sample remaining on the needle outer wall while still maintaining good analysis efficiency

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If a sampling needle made of resin or noble metal with low wettability is used to decrease liquid sample attachment, then the carryover is reduced, but the device cost increases and effectiveness is insufficient for all liquid samples

Engineering Contradiction:
ImprovecarryoverVSAvoiddevice cost
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

Instead of changing the material of the sampling needle, the invention changes operational parameters (ascent speed) to control liquid sample attachment. This approach achieves reduced carryover without increasing device cost or requiring specialized materials that may not work for all liquid samples

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If the ascent speed of the sampling needle is decreased to reduce liquid sample attachment on the outer wall, then the carryover is reduced, but the time required for sample collection increases

Engineering Contradiction:
ImprovecarryoverVSAvoidsample collection time
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The system dynamically adjusts ascent speed based on liquid level height rather than using a fixed low speed. This allows the needle to move at optimized speeds that reduce carryover while minimizing the time penalty, achieving a balance between contamination reduction and efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By optimizing the ascent speed parameter according to actual liquid level conditions, the system achieves the minimum necessary speed to prevent excessive liquid attachment while maintaining reasonable sample collection time

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly reduces carryover during sample collection, improving measurement accuracy without requiring users to manually determine optimal ascent speeds for each sample type, thus enhancing the efficiency and reducing user workload.

Implementation Method 1

the liquid sample attaches onto the outer wall of the sampling needle due to its surface tension

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Implementation Method 2

the portion of the liquid sample being dragged upward from the liquid surface is pulled downward by a gravitational force

Methodology Applied
Scientific EffectGravitational force: Gravitation

Data Source

PatentUS9389239B2Liquid-sample collecting system and liquid-sample collecting method
Publication Date: 2016.07.12 SHIMADZU CORP
  • US9389239B2 patent drawing
  • US9389239B2 patent drawing
  • US9389239B2 patent drawing

AI summary

Provided is a liquid-sample collecting system and liquid-sample collecting method that can decrease the amount of carryover in the process of collecting a liquid sample while maintaining the efficiency of collecting the liquid sample. A liquid-sample collecting system according to the present invention includes: a sampling needle to be inserted into a sample container, for collecting a liquid sample contained in the sample container; a driver for moving the sampling needle; an input unit for allowing a user enter to information for setting the ascent speed of the sampling needle; an ascent-speed determiner for setting the ascent speed based on the entered information; and a controller for controlling the driver so as to move the sampling needle downward at a predetermined descent speed in a descent phase and upward at the aforementioned ascent speed in an ascent phase.