Adjustable bed foundations and related methods

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Solution Overview

Problem

Conventional adjustable bed foundations often feature massage devices that interfere with the mattress when not in use, causing lumps or protrusions that can be uncomfortable and aesthetically unpleasing.

Innovation Solution

The integration of a massage device within the adjustable bed frame secured by a flexible fastener, creating a gap between the fastener and the support surface of about 2 mm to 10 mm, allowing vibration transmission without forming lumps, and additional features like adjustable height, under-bed lighting, and modular design for user convenience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the massage device is directly secured to the support surface, then the vibration function is effective, but it causes lumps or protrusions that interfere with the mattress comfort and aesthetics

Engineering Contradiction:
Improvevibration functionVSAvoidmattress interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A flexible fastener is introduced as an intermediary element between the massage device and the support surface. This fastener allows the massage device to be secured while maintaining a gap that prevents direct contact with the mattress, thereby eliminating lumps and protrusions while preserving vibration transmission capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The solution moves the massage device from a two-dimensional plane directly contacting the support surface to a three-dimensional configuration with vertical spacing. By creating a gap in the vertical dimension, the massage device can vibrate without its motor housing contacting the mattress, thus resolving the conflict between functional effectiveness and comfort.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If the massage device is secured tightly to the support surface, then structural stability is improved, but the motor creates lumps that reduce comfort

Engineering Contradiction:
Improvedevice positioningVSAvoidcomfort interference
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

A flexible fastener is used to secure the massage device. This flexible element provides sufficient attachment strength to maintain device positioning and structural stability, while its flexibility and the created gap prevent the rigid motor housing from forming lumps against the mattress surface.

Inventive Principle:
Principle #30Flexible shells and thin films

3Volume of moving object

If the massage device is placed close to the support surface, then space utilization is maximized, but vibration causes mattress deformation

Engineering Contradiction:
Improvespace utilizationVSAvoidmattress shape
Core Design Contradiction:
Volume of moving objectVSShape

Solution Approach 1:

By introducing vertical spacing through the flexible fastener, the solution creates a three-dimensional arrangement where the massage device is positioned above rather than directly on the support surface. This dimensional change allows compact horizontal placement while vertical separation prevents mattress deformation during vibration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures comfortable and unobtrusive vibration massage, enhanced user experience through adjustable features, and a modular design that allows for customizable functionality and aesthetic appeal.

Implementation Method 1

a massage device disposed within the adjustable frame and configured to impart vibration to a mattress disposed on the adjustable frame

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS11089878B2Adjustable bed foundations and related methods
Publication Date: 2021.08.17 PURPLE INNOVATION LLC
  • US11089878B2 patent drawing
  • US11089878B2 patent drawing
  • US11089878B2 patent drawing

AI summary

An adjustable bed foundation includes an adjustable frame and at least one height adjuster configured to raise and lower a portion of the adjustable frame. The adjustable frame defines a support surface, a bottom surface opposite the support surface, and a plurality of lateral side surfaces intersecting each of the support surface and the bottom surface. A fabric at least partially covers the plurality of lateral side surfaces and is secured to a material covering the support surface. A massage device is disposed within the adjustable frame and configured to impart vibration to a mattress disposed on the adjustable frame. The massage device is secured to the adjustable frame by a flexible fastener, and a gap between the flexible fastener and the support surface is between about 2 mm and about 10 mm. Related methods are also disclosed.