Adjustable Belt Clamp With Base Plate for Uniform Pole Loading
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing clamps lack versatility to accommodate poles and pipes of varying diameters, leading to uneven force distribution and potential breakage.
Innovation Solution
A clamping device featuring a belt with adjustable diameter, coupled with a base plate having contact points for uniform force distribution, allowing the device to securely attach to poles and pipes of different diameters.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional clamps are used for poles of varying diameters, then the clamp can be installed on the pole, but the force distribution becomes uneven leading to breakage
Solution Approach 1:
The clamp incorporates an adjustable belt mechanism that allows the circumference of the clamp to be modified. By changing the belt length through the fastening unit (bolts and nuts), the clamp can adapt to different pole diameters while maintaining uniform force distribution across the contact points, thus preventing breakage and improving reliability.
Solution Approach 2:
The clamp design transitions from a rigid fixed-size structure to a dynamic adjustable structure. The belt can be tightened or loosened using the fastening unit, allowing the clamp to dynamically adapt to various pole diameters. This dynamic adjustment capability ensures uniform force distribution and prevents structural failure.
2Adaptability or versatility
If different sizes of clamps are installed for varying diameters of poles, then the clamp fits the pole, but the device complexity and installation time increase
Solution Approach 1:
The clamp is designed as a universal device that can accommodate multiple pole diameters through its adjustable belt mechanism. Instead of requiring different clamp sizes for different poles, a single clamp design with adjustable belt length can serve multiple applications, simplifying inventory management and reducing device complexity.
Solution Approach 2:
The clamp is divided into modular components including the base plate, belt, and fastening unit. This segmentation allows the belt length to be adjusted independently to match different pole circumferences, enabling a single clamp design to universally fit various pole sizes without increasing overall device complexity.
3Adaptability or versatility
If different sizes of clamps are installed for varying lengths of poles, then the clamp fits the pole, but the installation time and productivity decrease
Solution Approach 1:
The adjustable belt mechanism enables a single clamp design to accommodate various pole lengths and diameters. The belt can be quickly adjusted using the fastening unit to match the specific pole dimensions, eliminating the need to select from multiple clamp sizes and thereby speeding up the installation process.
Solution Approach 2:
The clamp is pre-designed with an adjustable belt mechanism that can be quickly configured to the required size before installation. This preliminary preparation of the adjustment mechanism allows for rapid adaptation to different pole dimensions during installation, improving overall productivity.
Data Source
Figure 1
Figure 2
Figure 3A~3B
AI summary
A clamping device is disclosed. The clamping device comprises a belt having free ends and braced around a pole. The belt comprises a fastening unit coupled to the free ends of the belt to adjust diameter of the belt around the pole. Further, the clamping device comprises a base plate having at least two slots to receive the belt. Thereafter, the base plate defines contact points with the pole, to provide a uniform distribution of force.