Adjustable Bicycle Shift Control Device for Multi-Gear Compatibility

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Solution Overview

Problem

Existing bicycle shift control devices are often designed for specific numbers of gears and require replacement when switching between different drive train configurations, such as from two to three front sprockets, limiting their adaptability and user convenience.

Innovation Solution

A bicycle shift control device featuring a shifter housing, gear shifting mechanism, shift operating member, and a shift switching arrangement with a restricting member that allows the device to operate in different sets of positions, enabling compatibility with either two or three front sprocket gear sets by restricting or allowing access to specific gear positions based on the restricting member's position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a shift control device is designed with an indexing arrangement for a specific number of gears, then the device can positively engage selected gear positions with reliable indexing, but the device cannot be used with drive trains having a different number of gears

Engineering Contradiction:
Improveindexing reliabilityVSAvoidcompatibility with different drive trains
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by making the indexing arrangement adjustable rather than fixed. The indexing member can be repositioned along the operating member to change the number of indexed positions, allowing the same device to adapt to different drive train configurations (2-speed, 3-speed, or more) while maintaining reliable positive engagement through the indexing mechanism

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of the indexing arrangement by allowing the indexing member to be positioned at different locations on the operating member. This parameter adjustment enables the device to accommodate different numbers of gears by modifying the effective range of indexing positions, thus achieving versatility without sacrificing indexing reliability

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If a shift control device is designed for a particular number of gears, then the device structure can be optimized for that specific application, but the device must be replaced when switching to a different gear configuration

Engineering Contradiction:
Improvedevice optimizationVSAvoidreusability across gear configurations
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent implements universality by designing a shift control device that can serve multiple gear configurations. The adjustable indexing arrangement allows a single device to function with 2-speed, 3-speed, or other drive train configurations, eliminating the need to manufacture and replace different devices for different applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If the indexing arrangement is fixed for a specific gear configuration, then the manufacturing process is simplified, but the device complexity increases when needing to support multiple configurations

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadjustable indexing mechanism
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the indexing arrangement into separate, adjustable components. The indexing member is distinct from the operating member and can be independently positioned, allowing simple manufacturing of individual parts while enabling complex adjustable functionality when assembled

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8640568B2Bicycle shift control device
Publication Date: 2014.02.04 SHIMANO INC
  • US8640568B2 patent drawing
  • US8640568B2 patent drawing
  • US8640568B2 patent drawing

AI summary

A bicycle shift control device is provided with a shifter housing, a gear shifting mechanism, a shift operating member, and a shift switching arrangement. The gear shifting mechanism is disposed in the shifter housing with the gear shifting mechanism having a plurality of operating positions. The shift operating member is movable with respect to the shifter housing to operate the gear shifting mechanism. The shift switching arrangement includes a restricting member movably mounted with respect to the shifter housing between a non-shift restricting position and a shift restricting position. The gear shifting mechanism moves in a first set of the operating positions when the restricting member is in the non-shift restricting position, and moves in a second set of the operating positions that are different from the first set of the operating positions when the restricting member is in the shift restricting position.