Adjustable Bracket Cantilever Forming Apparatus
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Solution Overview
Problem
Existing forming apparatuses for concrete coping applications are cumbersome, inflexible, and often require multiple components, making them difficult to use across various applications, especially in swimming pool coping operations where adjustable solutions are needed.
Innovation Solution
A forming apparatus comprising a bracket with slots and a cantilever member, equipped with a locking mechanism and spools, allows for adjustable securement of a foam coping core to a wall during cement forming operations, using a cantilever member with a breakable segment and tie-wire apertures for versatile application.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional bracket mechanisms with multiple components are used, then the form can be secured in place, but the apparatus becomes cumbersome and difficult to use
Solution Approach 1:
The patent combines the bracket body, cantilever member, and locking mechanism into a single integrated apparatus. The cantilever member is inserted through slots in the bracket body and secured using a locking mechanism, eliminating the need for separate tie-wires and fastening screws. This merging of components reduces the overall complexity while maintaining secure form positioning.
Solution Approach 2:
The forming apparatus is designed to be adjustable and versatile, capable of accommodating different form sizes and configurations. The bracket can be positioned at various locations along the form, and the cantilever member can be adjusted to secure different core diameters. This multi-functionality allows a single apparatus to replace multiple specialized tools.
2Adaptability or versatility
If adjustable forming apparatuses with various components are used, then different applications can be accommodated, but the assembly process becomes cumbersome
Solution Approach 1:
The apparatus is divided into distinct functional segments: the bracket body for positioning, the cantilever member for securing, and the locking mechanism for fixation. Each segment can be independently positioned and adjusted, then locked into place. This segmentation allows for easy assembly and disassembly while maintaining adjustability for different applications.
Solution Approach 2:
The apparatus transitions from a static, fixed configuration to a dynamic, adjustable system. The bracket can be moved along the form, and the cantilever member can be positioned at different locations. The locking mechanism allows the user to freeze the apparatus in any desired position. This dynamic capability enables adaptation to various applications without complicating the assembly process.
3Reliability
If single-use tie-wire fasteners are used, then the form can be secured during pouring, but waste increases and reusability is reduced
Solution Approach 1:
The locking mechanism is designed to allow the cantilever member to be easily removed and reused. After the concrete cures, the locking mechanism can be released, and the cantilever member can be extracted through the slots and reused in subsequent projects. This eliminates the need to discard the entire apparatus after single use, reducing material waste and improving economic efficiency.
Data Source
AI summary
A forming apparatus for securing a foam coping core is herein disclosed. The apparatus includes a bracket having a bracket body having an outer face and an opposing inner face, the inner face configured to press against the outer surface of the foam coping core, and one or more slots extending through the bracket body from the outer face to the inner face. A cantilever member is configured for insertion through the bracket body via the one or more slots. The cantilever member secures the bracket to a foam coping core during forming operations.