Adjustable Bracket Cavity for Multi-Size Barrier Rails

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing canopy assemblies for barriers are limited in their ability to accommodate a plurality of differently dimensioned barrier top rails or wall surfaces while maintaining lateral stability, as they often rely on 90° angles and tightening screws, which restrict versatility and stability.

Innovation Solution

The canopy assembly features uniquely shaped brackets with adjustable angles and a tensioning system, allowing them to securely receive and constrain variously sized and shaped barrier top rails or wall surfaces, providing lateral stability and adaptability to different enclosure dimensions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If 90° angle brackets with tightening screws are used, then the bracket structure is simple and easy to manufacture, but the ability to accommodate differently dimensioned barriers and maintain lateral stability is limited

Engineering Contradiction:
Improvebracket manufacturing simplicityVSAvoidability to receive differently dimensioned barriers
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The bracket design incorporates adjustable parameters including the angle between support surfaces (not fixed at 90°), the position of support surfaces along the cavity walls, and the dimensions of the cavity itself. These parameter adjustments allow the same bracket design to accommodate various barrier dimensions while maintaining lateral stability through optimized geometric configurations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The bracket transitions from a static fixed-angle design to a dynamic adjustable-angle design. The support surfaces can be positioned at different angles relative to each other, allowing the bracket to adapt its geometry to match different barrier profiles and dimensions, thereby improving versatility without sacrificing structural integrity.

Inventive Principle:
Principle #15Dynamics

2Reliability

If tightening screws are added to prior art brackets, then lateral stability can be improved, but the number of components increases and versatility is still limited

Engineering Contradiction:
Improvelateral stability of barrier railsVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges the lateral constraint function into the bracket structure itself through strategically positioned support surfaces that contact the barrier rails. This eliminates the need for separate tightening screws while achieving the same lateral stability objective, thereby reducing component count while maintaining or improving reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bracket design uses its own geometric structure and support surface positioning to provide lateral constraint, making the system self-sufficient. The cavity walls and support surfaces work together to naturally constrain the barrier rails laterally without requiring additional fastening components.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If brackets are designed to accommodate multiple barrier dimensions, then versatility is improved, but maintaining lateral stability becomes more difficult

Engineering Contradiction:
Improveaccommodation of various barrier sizes and shapesVSAvoidlateral constraint of barrier rails
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The bracket employs local quality variations through support surfaces positioned at specific locations and angles within the cavity. Each support surface is strategically placed to contact specific portions of the barrier rail, providing localized lateral constraint that adapts to different barrier dimensions while maintaining overall stability through the distributed support system.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12139927B2Cover assembly for an enclosure
Publication Date: 2024.11.12 SHELTERLOGIC CORP
  • US12139927B2 patent drawing
  • US12139927B2 patent drawing
  • US12139927B2 patent drawing

AI summary

A canopy assembly for a barrier defined by at least two sides, wherein the canopy assembly including a cover assembly; and a bracket assembly, coupled to the cover assembly, wherein the bracket assembly includes at least a first bracket for coupling the cover assembly to the first side of the barrier and at least a second bracket for coupling the cover assembly to the second side of the barrier, wherein each of the at least first and second brackets have a cavity dimensioned to receive a plurality of differently dimensioned barrier top rails or wall surfaces.