Adjustable Bracket Positioning for Tiled Display Panel Assembly
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Solution Overview
Problem
Existing tiled display devices face challenges in assembly difficulty due to rigid collisions or dislocation issues between positioning pins and holes, leading to increased operation difficulty and reduced assembly yield.
Innovation Solution
A bracket structure with adjustable positioning structures and members, including via holes and movable adjustment components, allows for precise positioning and stable fixation of sub-display panel modules, reducing assembly complexity and enhancing stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If rigid positioning structures are used for assembling sub-display panel modules, then positioning precision is improved, but assembly difficulty increases due to collisions or dislocation between positioning pins and holes
Solution Approach 1:
The positioning structure is designed with movable adjustment members that can dynamically adapt their position. The adjustment member includes a movable portion that can shift along the positioning structure's length, allowing it to accommodate dimensional variations and alignment tolerances during assembly, thereby reducing assembly difficulty while maintaining positioning precision
Solution Approach 2:
The positioning structure allows for parameter adjustment by changing the effective positioning length through the movable adjustment member. This enables the positioning distance to be adjusted within a certain range, accommodating different assembly scenarios and reducing the risk of collisions or dislocations between positioning pins and holes
2Ease of operation
If adjustable positioning structures are added to reduce assembly difficulty, then ease of operation is improved, but device complexity increases
Solution Approach 1:
The positioning structure is segmented into a fixed portion connected to the bracket body and a movable adjustment member. This segmentation allows the complex adjustment function to be isolated to a specific component, making the overall structure more manageable and easier to assemble despite the added functionality
Solution Approach 2:
The adjustment member is designed to be nested within or along the positioning structure, with the movable portion fitting within the overall positioning assembly. This nesting approach minimizes the space required for the adjustment mechanism and reduces the visual and structural complexity of the overall device
3Reliability
If positioning structures are made more robust to prevent dislocation, then reliability is improved, but assembly difficulty increases
Solution Approach 1:
The positioning structure transitions from a completely rigid design to a semi-dynamic design where the adjustment member can move during assembly to accommodate misalignments, but becomes stable and reliable once positioned. The movable portion provides flexibility during assembly while maintaining firm fixation during operation, thus improving reliability without increasing assembly difficulty
Data Source
AI summary
A bracket structure is provided, which includes: a bracket body, at least one positioning structure is arranged on one side of the bracket body located on the assembly surface, and a positioning hole is provided at one end of the positioning structure away from the bracket body. The adjustment structure includes a connection portion provided with a first via hole and an adjustment portion connected with a side wall of the connection portion and provided with a second via hole. The first via hole includes a first part and a second part arranged sequentially along an extending direction of the first via hole and away from the bracket body, at least part of the positioning structure is located in the first part corresponding to the first via hole and connected with the first part, the positioning hole on the positioning structure is exposed by the corresponding first via hole.