Adjustable Bicycle Brake Lever Linkage

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Solution Overview

Problem

Existing lever-link type bicycle brakes are not easily or quickly adjustable, limiting their adaptability to different wheel sizes and braking systems.

Innovation Solution

The design incorporates a quick release cam link and an adjustable lever pivot, allowing for adjustable coupling between brake arms and levers, enabling easy adjustment of the brake's leverage ratio and pad-to-rim gap for compatibility with various wheel widths and braking systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed lever-link mechanism is used, then the brake structure is simple, but the adaptability to different wheel sizes and braking systems is poor

Engineering Contradiction:
Improveadaptability to different wheel sizesVSAvoidbrake structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the lever-link mechanism adjustable rather than fixed. The pivot point of the lever can be repositioned along the link, allowing the mechanical advantage ratio to be dynamically changed. This enables the same brake structure to adapt to different wheel sizes and braking systems by simply adjusting the pivot position, without requiring multiple different brake designs.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a fixed lever-link mechanism is used, then the manufacturing is simple, but the ease of adjustment is poor

Engineering Contradiction:
Improveease of adjustmentVSAvoidadjustable mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the link into multiple adjustment positions with distinct pivot points. This allows the lever's pivot to be easily repositioned between predetermined locations, making adjustment simple and quick. The segmented design provides clear, discrete adjustment options that are easy to implement and change without requiring complex continuous adjustment mechanisms.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9796448B2Adjustable brake
Publication Date: 2017.10.24 TREK BICYCLE CORPORATION
  • US9796448B2 patent drawing
  • US9796448B2 patent drawing
  • US9796448B2 patent drawing

AI summary

A brake apparatus including a bicycle structure, a first arm pivotably coupled to the bicycle structure, and a second arm pivotably coupled to the bicycle structure. A first lever can be pivotably coupled to the first arm. A quick release cam link can be pivotably coupled to the second arm. A second lever can be pivotably coupled to the first lever and pivotably coupled to the quick release cam link.