Adjustable Coiled Leadwire for ECG Monitoring

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Solution Overview

Problem

Current ECG monitoring systems have one-size-fits-all leadwires that are excessively long, leading to entanglement, dislodgment, and unnecessary noise, as they are designed for worst-case scenarios rather than specific patient applications.

Innovation Solution

An adjustable leadwire device with a coiled insulated wire housed in a sheath, allowing for extension to exact lengths needed, featuring connection means for surface electrodes and physiological monitors, preventing entanglement and noise while maintaining signal integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If leadwires are made excessively long to accommodate all patient sizes, then all patients can be connected, but entanglement and dislodgment occur

Engineering Contradiction:
Improvecompatibility with all patient sizesVSAvoidentanglement and dislodgment
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The leadwire incorporates a telescoping mechanism with coiled wire that can dynamically adjust its length. The wire extends from a compact coiled state to a fully extended state, allowing the leadwire to adapt its length based on the specific patient size and monitoring requirements, thereby preventing entanglement while maintaining compatibility across different patient populations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The leadwire system changes the physical parameter of length from a fixed value to a variable range. By providing a mechanism that allows the leadwire to extend between minimum and maximum lengths, the system optimizes the length parameter for each specific application, eliminating the harmful effects of excessive length while ensuring adequate reach for all patient sizes.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If leadwires are made excessively long for worst-case scenarios, then all connections are possible, but unnecessary noise increases

Engineering Contradiction:
Improveconnection capabilityVSAvoidelectrical noise
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The telescoping leadwire mechanism enables dynamic adjustment of wire length, allowing clinicians to extend the wire only to the necessary minimum length required for connection. This minimizes the conductive path length, thereby reducing electromagnetic interference and electrical noise while maintaining the ability to connect to all patient positions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By changing the length parameter from excessive fixed length to optimized variable length, the system reduces the antenna effect and electrical noise generation. The leadwire extends only to the required length, minimizing parasitic capacitance and inductance that would otherwise increase with excessive wire length.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If fixed-length leadwires are used, then manufacturing is simple, but patient-specific optimization is lost

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidpatient-specific fitting
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The telescoping mechanism incorporates a coiled wire design that can be manufactured using standard wire forming techniques. The coil structure is created by winding wire around a mandrel to a specified diameter and pitch, which is a well-established manufacturing process. This maintains manufacturing simplicity while enabling dynamic length adjustment for patient-specific optimization.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The leadwire is segmented into a coiled portion and straight end portions. The coiled segment provides the telescoping functionality while the end portions maintain standard connector interfaces. This segmentation allows the complex telescoping feature to be manufactured separately and assembled into the standard leadwire structure, preserving manufacturing ease.

Inventive Principle:
Principle #1Segmentation

4Object-generated harmful factors

If shorter leadwires are used, then entanglement is reduced, but reach to all patients is limited

Engineering Contradiction:
Improveentanglement reductionVSAvoidreach to all patients
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The telescoping leadwire provides a dynamic length adjustment mechanism that allows the wire to extend from a compact coiled state to a fully extended state. This enables the leadwire to reach all patient positions when extended, while remaining compact and non-entangling in its coiled state during transport and storage.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The coiled wire structure effectively nests the leadwire within itself, creating a compact configuration that minimizes space occupation and prevents entanglement. When extension is required, the wire uncoils to provide the necessary reach, embodying the nesting principle that allows the same structure to occupy different effective volumes based on operational requirements.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10357174B1Adjustable leadwire device for patient physiological monitoring and methods for making the same
Publication Date: 2019.07.23 GE PRECISION HEALTHCARE LLC
  • US10357174B1 patent drawing
  • US10357174B1 patent drawing
  • US10357174B1 patent drawing

AI summary

An adjustable leadwire device for connecting at least one surface electrode to a physiological monitor includes a length of insulated wire between a first attachment end and a second attachment end. The first attachment end includes a first connection means configured to conductively connect to the surface electrode and the second attachment end includes a second connection means configured to conductively connect to the physiological monitor. At least a portion of the length of insulated wire is coiled to form a helix. A sheath surrounds the helix and has a first end opening and a second opening. The sheath is configured such that coiled insulated wire is extendable out of at least one of the first end opening or the second end opening by pulling a respective one of the first attachment and the second attachment end in order to adjust a length of the adjustable leadwire device.