Adjustable Conveyor Width for Packaging Machine Routing

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Solution Overview

Problem

Existing packaging machines face challenges in optimally routing the transport route after initial operation, particularly when product changes occur, due to the need for adjusting side and curved guides, which is time-consuming and often not fully adaptable to the products, containers, or packaging units.

Innovation Solution

The packaging machine features a variably adjustable conveyor device and lateral guide elements with rigid and flexible regions, allowing for adjustments in width and curvature of the transport route, enabling optimal adaptation to product sizes and shapes, even after initial operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the transport route is designed with fixed lateral guides and curved guides during the planning phase, then the initial routing is determined, but the ability to adapt to product changes after commissioning is lost

Engineering Contradiction:
Improveadaptability to product changesVSAvoidcomplexity of adjustable guides
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the curved guide sections adjustable after commissioning. The curved guides can be modified in their arc shape and positioning to adapt to different product sizes and shapes, transforming a static routing system into a dynamic one that responds to changing production requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The transport route is segmented into straight sections and curved sections that can be independently adjusted. The curved guides are separated as distinct adjustable components, allowing modifications to be made locally without affecting the entire transport system, thus enabling adaptability while controlling complexity.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the lateral guides and curved guides are adjusted manually after commissioning to accommodate product changes, then adaptability is achieved, but the adjustment process becomes time-consuming

Engineering Contradiction:
Improveadaptability to product changesVSAvoidtime for adjustment and setting
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent implements preliminary action by providing pre-adjustable curved guide sections that can be configured for different product types. The guides are designed with adjustment mechanisms that allow quick reconfiguration without requiring time-consuming manual realignment, enabling faster adaptation to product changes.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If the transport route uses fixed curved guides designed for specific products, then the initial routing is optimized, but optimal adaptation to different product sizes and shapes is not possible

Engineering Contradiction:
Improveoptimal routing precisionVSAvoidadaptability to different products
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The curved guides are designed as dynamic, adjustable components rather than fixed structures. They can be repositioned and reconfigured to create optimal routing paths for different product sizes and shapes, maintaining manufacturing precision across various product types while achieving versatility.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4001182B1Packaging machine and device and method for tracing a transport route of a packaging machine
Publication Date: 2024.08.14 ILLINOIS TOOL WORKS INC
  • EP4001182B1 patent drawingFigure 1

AI summary

The invention relates to a packaging machine for packaging and/or processing objects, comprising a transport section (1) for conveying products, containers, and/or packaging units in a transport direction (2), wherein the transport section (1) includes a conveying device (3), in particular in the form of a conveyor belt with preferably at least one drive means. According to the invention, it is particularly provided that, especially for the routing of the transport section (1), the effective width of the conveying device (3), viewed perpendicular to the transport direction (2) and used for conveying the products, containers, and/or packaging units, is preferably variably adjustable, at least in certain areas or sections.