Adjustable Cord Toilet Flapper with Locking Mechanism

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Solution Overview

Problem

Conventional toilet flappers often face issues such as the chain getting stuck, preventing the flapper from sealing the drain hole, and the installation process of a new flapper can be frustrating due to the need for adjusting the chain length.

Innovation Solution

A toilet flapper with an adjustable length cord and a locking mechanism that allows easy installation by imparting retraction tension and locking tension, enabling quick and secure attachment to the flush lever without the need for complex adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional chain connects the flapper to the flush lever, then the flapper can be moved to flush the toilet, but the chain may get stuck on the flapper preventing proper sealing

Engineering Contradiction:
Improveflapper sealing reliabilityVSAvoidchain operation smoothness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent removes the problematic chain component entirely and replaces it with a cord system that is integrated into the flapper body. The cord is routed through a guide and attached to the flush lever, eliminating the chain's tendency to get stuck on the flapper while maintaining the necessary connection for operation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a cord as an intermediary element between the flapper and flush lever, replacing the direct chain connection. This cord passes through a guide mechanism that prevents it from getting caught on the flapper, thereby mediating the connection in a way that avoids the sticking problem while preserving functional reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the chain length is fixed in a new toilet flapper, then the structure is simple, but the installation becomes frustrating due to the need for adjustment

Engineering Contradiction:
Improveflapper structure simplicityVSAvoidinstallation ease
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent implements a dynamic cord length adjustment mechanism where the cord can be extended or retracted during installation to achieve the proper length. The cord is routed through a guide that allows it to be pulled to the required length and then secured, providing both structural simplicity and installation flexibility without requiring complex pre-adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the cord is made retractable with springs, then the cord can be pulled out for attachment, but the springs continuously pull the cord back making it difficult to position

Engineering Contradiction:
Improvecord extension easeVSAvoidcord positioning control
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent incorporates a locking mechanism that allows the user to pre-position the cord at the desired length before securing it. The locking mechanism holds the cord in place once positioned, preventing the springs from continuously pulling it back, thereby enabling easy extension while maintaining stable positioning without requiring complex active control systems.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy and quick installation of the toilet flapper, ensuring proper sealing of the drain hole and reducing frustration during the installation process by allowing adjustable cord length and secure attachment to the flush lever.

Implementation Method 1

wherein the one or more springs impart a retraction tension on the cord that pulls the cord back into the raised portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The locking mechanism can impart a locking tension that is equal to or greater than the retraction tension imparted by the one or more springs in the raised portion of the body thereby preventing the one or more springs from pulling a portion of the cord that has been pulled out of the raised portion by a user back into the raised portion

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10676904B2Toilet flapper
Publication Date: 2020.06.09 STP INNOVATIONS LLC
  • US10676904B2 patent drawing
  • US10676904B2 patent drawing
  • US10676904B2 patent drawing

AI summary

The present disclosure describes toilet flappers having an adjustable length cord. For example, the present disclosure describes a toilet flapper having a body and two arms. The body has a top surface and a bottom surface. On the top surface, there is a raised portion housing a cord, a locking mechanism, and a spring. In order to install the toilet flapper, a user can grab a hook attached to the end of the cord and pull enough of the cord out of the raised portion so that the user can attach the hook to, for example, a flush lever. Afterwards, the user can press down on the raised portion in order to activate the locking mechanism and prevent any more of the cord from being pulled back into the raised portion by the spring.