Adjustable Core Cowl Grooves for Gas Turbine Noise Reduction

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Solution Overview

Problem

High bypass turbofan engines face challenges with increased nacelle size leading to weight, noise, and drag, which negatively impact efficiency during non-cruise flight conditions.

Innovation Solution

A core nacelle with a selectively adjustable core cowl featuring grooves that can change the fan exhaust nozzle's cross-sectional area, allowing for increased airflow during specific flight conditions, reducing noise and improving fuel efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the nacelle size is increased to support large diameter fans for high bypass turbofan efficiency, then propulsive efficiency is improved, but weight, noise and drag increase

Engineering Contradiction:
Improvepropulsive efficiencyVSAvoidnoise and drag
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The core cowl is designed with movable panels that can dynamically adjust the cross-sectional area of the core exhaust nozzle. This dynamic adjustment capability allows the engine to optimize its performance characteristics for different flight conditions, reducing noise and drag during non-cruise operations while maintaining efficient cruise performance with the large nacelle configuration.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the nacelle size is increased to support large diameter fans, then turbofan engine efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveturbofan engine efficiencyVSAvoidnacelle structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The core cowl is divided into multiple movable panels that can be independently actuated. This segmentation allows for precise control of the exhaust nozzle cross-sectional area without requiring complex overall structural changes to the nacelle. Each panel can be controlled separately to achieve the desired airflow characteristics.

Inventive Principle:
Principle #1Segmentation

3Productivity

If the cross-sectional area of the core exhaust nozzle is fixed for maximum cruise performance, then efficiency during normal cruise operation is optimized, but performance varies during diverse flight conditions

Engineering Contradiction:
Improvecruise operation efficiencyVSAvoidperformance across diverse flight conditions
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The core cowl panels are designed to be movable rather than fixed, enabling the cross-sectional area of the core exhaust nozzle to be dynamically adjusted. This allows the engine to adapt its performance characteristics for different flight conditions including take-off, landing, and cruise maneuver, while maintaining optimized cruise efficiency.

Inventive Principle:
Principle #15Dynamics

4Object-generated harmful factors

If the core cowl grooves are exposed to increase airflow cross-sectional area, then noise is reduced and fuel economy is improved, but device complexity increases

Engineering Contradiction:
ImprovenoiseVSAvoidcore cowl mechanism complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The grooves are integrated into the core cowl structure itself rather than being separate components. By taking out the groove features directly from the cowl panels and making the panels movable, the design achieves noise reduction through increased airflow cross-sectional area without requiring additional complex mechanisms or separate devices.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS8857151B2Corrugated core cowl for a gas turbine engine
Publication Date: 2014.10.14 RTX CORP
  • US8857151B2 patent drawing
  • US8857151B2 patent drawing
  • US8857151B2 patent drawing

AI summary

A core nacelle for a gas turbine engine, according to an exemplary aspect of the present disclosure includes, among other things, a core cowl positioned adjacent to an inner duct boundary of a fan bypass passage having an associated cross-sectional area that radially extends between a fan exhaust nozzle and the inner duct boundary. The core cowl includes at least one groove that is selectively exposed to change the cross-sectional area at an axial location of the fan exhaust nozzle.