Adjustable Electrical Cover With Rotating Segments for Power Lines

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Solution Overview

Problem

Existing electrical component covers made from PVC/acrylic blends are rigid and struggle to adapt to a wide range of conductor orientations, particularly when power lines are not parallel or coaxial, posing risks to wildlife and potential fire hazards.

Innovation Solution

An adjustable electrical component cover comprising a housing formed from two interconnected pieces of material, with flexible portions allowing rotation and flexibility to accommodate various conductor orientations, using a fastener to enable one piece to rotate relative to the other, and including engagement members to secure the cover to power lines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a rigid PVC/acrylic blend cover is used, then fire resistance is improved, but adaptability to various conductor orientations deteriorates

Engineering Contradiction:
Improvefire resistanceVSAvoidadaptability to conductor orientations
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The cover is divided into multiple segments that can rotate relative to each other around a central axis, allowing the cover to adapt to different conductor orientations while maintaining the fire-resistant PVC/acrylic material throughout the structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cover incorporates dynamic rotational joints between segments, enabling the structure to adjust its configuration from a straight linear arrangement to angled or offset positions, providing adaptability to various power line geometries while maintaining structural integrity

Inventive Principle:
Principle #15Dynamics

2Strength

If a rigid cover is used, then structural strength is improved, but ease of installation deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidease of installation
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The cover is divided into multiple segments that can rotate relative to each other around a central axis, allowing the cover to adapt to different conductor orientations while maintaining the fire-resistant PVC/acrylic material throughout the structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cover incorporates dynamic rotational joints between segments, enabling the structure to adjust its configuration from a straight linear arrangement to angled or offset positions, providing adaptability to various power line geometries while maintaining structural integrity

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250273944A1Adjustable Electrical Component Cover
Publication Date: 2025.08.28 KADDAS ENTERPRISES
  • US20250273944A1 patent drawing
  • US20250273944A1 patent drawing
  • US20250273944A1 patent drawing

AI summary

An adjustable electrical component cover may have a first cover member and a second cover member which overlap at respective central portion parts to form a rotatable central portion and sidewalls extending therefrom to receive power line segment and an insulator.