Adjustable Deck Shelf Assembly for Variable Railing Configurations

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Solution Overview

Problem

Existing outdoor deck accessories face challenges in being adjustable and adaptable to various deck railing configurations due to differences in handrail and baluster dimensions and spacings, often relying on counter-balanced or fixed attachment methods that are not easily repositionable.

Innovation Solution

A modular, adjustable deck shelf assembly that includes locking blocks, hinge blocks, and retractable truss supports, allowing the shelf to be securely attached to different railing configurations and easily converted between operational and storage positions, using a combination of slots, shoulders, and a locking shaft for secure engagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed attachment methods are used to secure deck accessories to railings, then the attachment is stable and secure, but the accessory cannot be repositioned or adjusted to accommodate different railing configurations

Engineering Contradiction:
Improveadaptability to different railing configurationsVSAvoidcomplexity of attachment mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The bracket incorporates a pivotable arm that can rotate between a first position for securing to the railing and a second position for adjusting the accessory position. This dynamic element allows the same bracket to adapt to different railing configurations while maintaining secure attachment, resolving the contradiction between adaptability and complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bracket is divided into multiple functional segments: a securing portion that attaches to the railing, a pivotable arm that provides adjustment capability, and an accessory-supporting portion that holds the accessory. This segmentation allows each component to perform its specific function independently, enabling adaptability without excessive overall complexity.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If counter-balanced gravity-driven securement means are used to attach accessories to deck railings, then the attachment can accommodate various railing types, but the accessory cannot be easily repositioned

Engineering Contradiction:
Improveease of repositioningVSAvoidsecurity of attachment
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The pivotable arm transitions from a static counter-balanced design to a dynamic system where the arm can be actively pivoted between secured and adjusted positions. This allows easy repositioning while maintaining reliable attachment when the arm is in the secured first position, as the pivot mechanism provides controlled movement rather than relying solely on gravity and friction.

Inventive Principle:
Principle #15Dynamics

3Reliability

If custom brackets are designed for each specific railing configuration, then the attachment is optimized for that configuration, but the device complexity and variety of components increases

Engineering Contradiction:
Improveoptimization for specific configurationVSAvoidversatility across different railing types
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The bracket is designed as a universal attachment mechanism that can work with various railing configurations through its pivotable arm. The same bracket design can be used across different railing types and accessory applications, eliminating the need for custom brackets for each specific configuration while maintaining optimized attachment performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12188237B2Deck rail shelf
Publication Date: 2025.01.07 WIGGIN PETER E
  • US12188237B2 patent drawing
  • US12188237B2 patent drawing
  • US12188237B2 patent drawing

AI summary

An adjustable deck shelf assembly has repositionable components to enable the assembly to be secured to variably dimensioned and assembled deck railings. A shelf is secured to a hinged shelf support board with tight dimensional tolerances or with a removable locking shaft in a mechanical interference fit to permit removal and storage of the shelf and assembly. Hinged truss shelf supports secured to support legs can be deployed to support the shelf and retracted for storage. An adjustable deck shelf/seat assembly incorporates variable-height outriggers attached to truss shelf supports and a variable-height shelf support board to enable the assembly to be arranged as a shelf or as a seat. The shelf alternatively may be secured to the deck shelf assembly with slots and hooks.