Adjustable Discharge Tray Structure for Higher Sheet Capacity

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing medium transport devices require frequent user intervention to remove media when the discharge tray reaches its capacity, leading to poor usability.

Innovation Solution

A medium transport device with a discharge unit, a detachable and attachable discharge tray, and a height adjustment member that increases the distance between the discharge unit and tray, along with lock members to secure components during transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a fixed discharge tray is used in the device main body, then the device structure is simple, but the number of sheets that can be placed is limited and usability is poor

Engineering Contradiction:
Improvenumber of sheets that can be placedVSAvoidusability
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The discharge tray is segmented into a fixed portion (discharge unit) and a movable portion (placement member) that can be detached and repositioned. This segmentation allows the movable portion to be removed and stored, effectively increasing the discharge capacity when multiple trays are used sequentially.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The placement member is designed to move between a discharged state (extending from the device) and a stored state (retracted into the device main body). This dimensional change allows the same physical space to serve dual purposes: discharge area and storage area, effectively doubling the usable capacity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the discharge tray is made detachable and height-adjustable, then the capacity and usability are improved, but the device complexity increases

Engineering Contradiction:
Improvecapacity and usabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The placement member serves multiple functions: it acts as a discharge tray when extended, a storage container when retracted, and can be positioned at different heights to accommodate various medium lengths. This multi-functionality reduces the need for separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The placement member transitions between fixed and movable states, and between different height positions. This dynamic capability allows the same component to adapt to different operational requirements without requiring multiple separate components, thereby managing complexity while enhancing versatility.

Inventive Principle:
Principle #15Dynamics

3Reliability

If lock members are added to secure the placement member, then displacement during transport is prevented, but the device size increases

Engineering Contradiction:
Improvestability during transportVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The lock members are nested within the placement member structure, utilizing existing spaces and surfaces. The first lock member engages with the device main body, while the second lock member engages with the placement member itself, creating a compact locking system that does not significantly increase the overall device volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12612281B2Medium transport device and image reading apparatus
Publication Date: 2026.04.28 SEIKO EPSON CORP
  • US12612281B2 patent drawing
  • US12612281B2 patent drawing
  • US12612281B2 patent drawing

AI summary

The present disclosure includes a placement member including a discharge tray configured to receive a medium discharged by the discharge unit configured to discharge a medium. The placement member is attachable to and detachable from a lower portion of a device main body. The present disclosure includes a height adjustment member configured to be mountable between the placement member and the device main body. The present disclosure includes a first lock member configured to lock coupling between the device main body and the height adjustment member, and a second lock member configured to lock coupling between the height adjustment member and the placement member.