Adjustable Dolly Frame for Variable Load Sizes

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current dollies have fixed sizes and shapes, restrictive caster positions, lack efficient weight dispersion, are difficult to stack, and pose contamination risks with wooden materials, especially when transporting sensitive loads.

Innovation Solution

A dolly frame with a rectangular-shaped body that can adjust between retracted and expanded positions, equipped with multiple casters for efficient rolling, capable of stacking, and designed to accommodate tote lids securely, using materials other than wood to prevent contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the dolly frame has a fixed size and shape, then the structure is simple and easy to manufacture, but it cannot accommodate loads of different sizes

Engineering Contradiction:
Improveaccommodation of different load sizesVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The dolly frame body is divided into multiple components (first component and second component) that can slide relative to each other, allowing the frame to be segmented and reconfigured. This segmentation enables the frame to adjust its perimeter and area to accommodate different load sizes while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dolly frame transitions from a static fixed structure to a dynamic adjustable structure. The first and second components can slide with respect to each other, enabling the frame to dynamically change its perimeter and area based on the load requirements, thus improving adaptability without significantly increasing complexity.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If the dolly frame has a central through hole, then the structure is simple and open, but it does not provide proper weight dispersion for loads

Engineering Contradiction:
Improveweight dispersionVSAvoidframe structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The frame structure is segmented into multiple components that can be positioned to provide support at critical load-bearing points. This segmentation allows for proper weight dispersion across the frame structure while maintaining an open central area for load placement, achieving both stability and structural simplicity.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If the dolly frame uses wooden material, then it is simple to manufacture and cost-effective, but it presents contamination issues for sensitive loads

Engineering Contradiction:
Improvecontamination riskVSAvoidmanufacturing simplicity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent employs non-wooden materials (such as metal or plastic components) to construct the dolly frame, eliminating the contamination risks associated with wooden materials. This material substitution maintains ease of manufacture through standardized production processes while significantly reducing harmful contamination factors for sensitive loads.

Inventive Principle:
Principle #40Composite materials

4Speed

If the dolly frame has restrictive caster positions, then the structure is simple, but it does not allow efficient rolling on surfaces

Engineering Contradiction:
Improverolling efficiencyVSAvoidcaster configuration
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The caster configuration is made dynamic rather than fixed. The casters are positioned to work in conjunction with the sliding components, allowing the dolly frame to efficiently roll on surfaces while adapting to different configurations. This dynamic arrangement improves rolling efficiency without significantly increasing structural complexity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250206363A1Dolly frame
Publication Date: 2025.06.26 PERFECT SITE LLC
  • US20250206363A1 patent drawing
  • US20250206363A1 patent drawing
  • US20250206363A1 patent drawing

AI summary

A dolly frame includes a rectangular-shaped body having a first component and a second component coupled to the first component. The body movable between a retracted position and an expanded position. The dolly frame also includes a plurality of casters coupled to a first side of the body and configured to allow the body to roll on a surface. When the body moves from the retracted position to the expanded position, the first component slides with respect to the second component, thereby increasing a perimeter of the body.