Adjustable Downlight with Elastic Rotation Mechanism

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Solution Overview

Problem

Existing downlight devices are difficult to design with movable structures, making it challenging to adjust light direction and settings easily, as they are typically installed to a cavity or junction box.

Innovation Solution

A lighting apparatus with a fixing unit, a lamp body, and multiple elastic units that allow for adjustable light direction, featuring a rotation shaft and elastic attachments to enable rotation and tilt adjustments, along with a manual switch and reflective layer for light control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If downlight devices are installed to a cavity or junction box, then the installation is stable and secure, but the light direction cannot be adjusted easily

Engineering Contradiction:
Improveadjustability of light directionVSAvoidmovable structure design
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by incorporating a rotation shaft that enables the lamp body to rotate relative to the base housing, transforming a static downlight fixture into a dynamically adjustable lighting device. This allows the light direction to be changed easily while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent divides the downlight device into distinct functional modules: a base housing for stable installation in the cavity, a lamp body containing the light source, and a rotation shaft connecting them. This segmentation allows each component to be optimized independently - the base housing provides stable installation while the lamp body with rotation shaft provides adjustable lighting.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If LED technology is used, then energy consumption is reduced and lifespan is extended, but initial cost and manufacturing complexity increase

Engineering Contradiction:
Improveenergy consumptionVSAvoidmanufacturing complexity
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent incorporates a reflective layer within the lamp body that serves multiple functions: it redirects light to optimize illumination distribution, enhances the effectiveness of the LED light source, and contributes to the overall aesthetic appearance. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent optimizes the structural parameters of the lamp body and base housing to achieve efficient light distribution and heat dissipation for LED components. By carefully designing the geometry and material properties, the system maximizes LED performance while managing manufacturing considerations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy assembly and adjustment of light direction, enhancing flexibility and light quality while maintaining energy efficiency and durability through the use of LED technology.

Implementation Method 1

The multiple elastic units are elastically attached to the central hole for the base housing to rotate with respect to the fixing unit along a second axis

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

A manual switch and reflective layer for light control

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11739916B2Lighting apparatus
Publication Date: 2023.08.29 LEEDARSON GREEN LIGHTING
  • US11739916B2 patent drawing
  • US11739916B2 patent drawing
  • US11739916B2 patent drawing

AI summary

A lighting apparatus includes a fixing unit, a lamp body, a base housing and multiple elastic units. The fixing unit has a central hole. The lamp body includes an inner semi-sphere housing, a rotation shaft and a light source. The base housing includes an external semi-sphere housing and a rotation connector. The rotation shaft is coupled to the rotation connector for the lamp body to rotate with respect to the base housing along a first rotation axis of the rotation shaft. The multiple elastic units are attached to the base housing. The multiple elastic units are elastically attached to the central hole for the base housing to rotate with respect to the fixing unit along a second axis. There is a tilt angle between the first rotation axis and the second rotation axis.