Adjustable Drip Edge Corner for Masonry Wall Angles

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional flashing systems in cavity wall constructions are limited in accommodating non-standard corner angles, as they are typically designed for ninety-degree angles and lack the flexibility to adjust to acute or obtuse angles, which can lead to inefficiencies in water management and structural integrity.

Innovation Solution

A drip edge corner element with a planar elongated member featuring a relieved section that allows for angular adjustment via an articulable joint, enabling the corner to be adjusted from straight to various angles between 10 and 355 degrees, accommodating different wall structures by folding along a pivot point.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional flashing is cut to size for ninety-degree corners, then the flashing can be installed for standard corners, but it cannot accommodate acute or obtuse angle corners

Engineering Contradiction:
Improvecorner angle accommodationVSAvoidflashing configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The flashing system incorporates a hinge joint that allows the flashing to dynamically adjust between straight configuration and various corner angles. The hinge enables the flashing to bend and adapt to different wall configurations (acute, right, obtuse angles) while maintaining a relatively simple overall structure, resolving the contradiction between adaptability and complexity.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If pre-formed ninety-degree drip edges are used, then the drip edge is structurally sound, but it cannot be adjusted to accommodate non-standard corner angles

Engineering Contradiction:
Improveangle adjustment capabilityVSAvoiddrip edge structural integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The drip edge is divided into multiple segments connected by hinge joints, allowing each segment to maintain its structural integrity while the entire assembly can be adjusted to various angles. This segmentation enables the drip edge to adapt to non-standard corners without compromising the structural soundness of individual components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hinge joint introduces dynamic adjustability to the otherwise rigid drip edge, enabling it to bend and accommodate various corner angles while maintaining structural reliability through the hinge's mechanical connection.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If builders are confined to ninety-degree corners, then the construction process is simplified, but architectural design flexibility is limited

Engineering Contradiction:
Improveconstruction simplicityVSAvoidarchitectural corner design flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The adjustable flashing with hinge joint provides a simple-to-install solution that simultaneously enables architectural flexibility. The hinge mechanism allows workers to easily adjust the flashing to various angles during installation, accommodating diverse architectural designs without complicating the construction process.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9151039B2Adjustable drip edge corner
Publication Date: 2015.10.06 MORTAR NET OF OHIO LLC
  • US9151039B2 patent drawing
  • US9151039B2 patent drawing
  • US9151039B2 patent drawing

AI summary

A drip edge corner element for use in masonry wall construction has a generally planar elongated member with a top side and a bottom side, with opposed side edges. This elongated member may preferable take a rectangular shape in planar profile, with a relieved section formed across the member dividing the member into two parts. These two parts are connected at a place about which the two parts are relatively movable, such as an articulable joint or pivot therebetween. The drip edge corner is thereby angularly adjustable by moving at least one of the parts about the place or pivot.