Adjustable Dumbbell with Rotational Weight Sensor

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Solution Overview

Problem

Traditional dumbbells require multiple weights for varied exercises, and existing adjustable dumbbells face limitations in weight range and increment size, making them inconvenient for users who need to frequently change weights.

Innovation Solution

An adjustable dumbbell system with a handle assembly, multiple weights, and sensors that detect rotational positions to determine connected weights, allowing for precise selection and adjustment of weight combinations using a computing device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple traditional dumbbells are used to provide different weights, then the weight range and exercise variety are improved, but the device complexity and space requirements increase

Engineering Contradiction:
Improveweight rangeVSAvoidnumber of dumbbells
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple weight options are merged into a single adjustable dumbbell unit. The handle assembly integrates multiple weight plates and selection mechanisms, allowing users to access different weight ranges (e.g., 5-50 lbs) without needing multiple separate dumbbells, thereby reducing device complexity while maintaining versatility

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The adjustable dumbbell is designed as a universal device that can perform multiple weight functions. By incorporating a selection mechanism with multiple weight plates and an adjustable handle assembly, a single dumbbell can replace multiple fixed-weight dumbbells, providing weight range adaptability without increasing the number of devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If adjustable dumbbells with multiple weight plates are used, then the weight range is improved, but the weight increment precision deteriorates due to large increments needed to maintain reasonable length

Engineering Contradiction:
Improveweight rangeVSAvoidweight increment
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The weight selection mechanism is segmented into multiple discrete weight plates with different weight values. The handle assembly can selectively engage different combinations of these segmented weight components, allowing for fine-grained weight adjustments (e.g., in 2.5 lb or 5 lb increments) while maintaining a reasonable overall dumbbell length

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The selection mechanism utilizes rotational positioning in an angular dimension to control weight selection. The handle assembly rotates to different angular positions, each corresponding to a specific weight configuration, thereby achieving precise weight increment control without increasing the linear length of the dumbbell

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If users frequently change dumbbell weights by selecting different dumbbells or disassembling them, then the weight adaptability is improved, but the ease of operation deteriorates due to time-consuming adjustments

Engineering Contradiction:
Improveweight selectionVSAvoidweight adjustment time
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

Multiple weight plates are pre-positioned on the handle assembly in specific configurations. The selection mechanism allows users to quickly switch between pre-configured weight settings by simply rotating the handle to different angular positions, eliminating the need for time-consuming disassembly or reconfiguration, thereby improving ease of operation while maintaining weight adaptability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system incorporates sensors that detect the rotational position of the handle assembly and provide feedback to a computing device. This feedback mechanism automatically identifies the selected weight based on the handle's angular position, confirming the weight selection to the user and enabling quick, error-free weight changes without manual counting or verification

Inventive Principle:
Principle #23Feedback

4Measurement precision

If sensors and computing devices are added to detect weight selection, then the measurement precision of weight is improved, but the device complexity increases

Engineering Contradiction:
Improveweight detectionVSAvoidsensor system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

An optical encoder or reflective marker system serves as an intermediary between the mechanical handle rotation and the electronic sensing system. The handle assembly includes optical features (such as reflective markers or encoded patterns) that mediate the conversion of mechanical rotational position into detectable optical signals, allowing precise weight detection without requiring complex direct mechanical sensors

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mechanical weight selection indication system is replaced with an optical sensing system. Instead of using complex mechanical switches or position sensors, the patent employs optical sensors (such as reflective optical sensors) that detect the rotational position of the handle through non-contact optical fields, thereby achieving precise weight measurement with reduced mechanical complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to easily select and adjust dumbbell weights without needing multiple dumbbells, providing a wide weight range with reasonable increments, enhancing exercise flexibility and convenience.

Implementation Method 1

The at least one sensor includes at least one of the following: an optical sensor, a reflective sensor

Methodology Applied
Scientific EffectOptical sensing: Reflection

Implementation Method 2

The at least one sensor includes at least one of the following: an accelerometer

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentEP3119480B1Adjustable dumbbell system having a weight sensor
Publication Date: 2021.05.19 NAUTILUS INC(US)
  • EP3119480B1 patent drawingFigure 1~2
  • EP3119480B1 patent drawingFigure 3~4
  • EP3119480B1 patent drawingFigure 5~6

AI summary

An adjustable dumbbell system may include a handle assembly, at least one weight, at least one sensor, and a computing device. The at least one weight may be selectively fixedly connectable to the handle assembly. The least one sensor may be positioned on the handle assembly. The at least one sensor may be configured to detect a handle assembly attribute indicative of whether the at least one weight is fixedly connected to the handle assembly. The computing device may be in communication with the at least one sensor and may be configured to receive information regarding the handle assembly attribute from the at least one sensor.