Adjustable Endcap for Greenhouse Distribution Conduit Flow Control

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Solution Overview

Problem

Existing greenhouse distribution conduits lack adjustable endcaps that allow for regulation of substance distribution, leading to fixed sealing solutions that cannot control or adjust the flow of air or gas, which limits climate control and distribution integrity.

Innovation Solution

An adjustable endcap with multiple plate structures and alignment mechanisms that allow for variable opening and closing of openings, enabling controlled release of air or gas from the conduit, facilitating individual pressure and temperature adjustments within the greenhouse.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed sealing solution (knotted cover or welding) is used to close the end of the distribution conduit, then the distribution integrity is maintained, but the ability to control or adjust the flow of air or gas is lost

Engineering Contradiction:
Improvedistribution integrityVSAvoidflow control capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The endcap is designed with movable components including a rotatable outer cap with openings and an inner cap with adjustable openings. These dynamic elements allow the sealing structure to transition between fully closed and selectively open states, enabling flow control while maintaining distribution integrity when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The endcap is divided into multiple functional segments: an outer cap with openings, an inner cap with adjustable openings, and a sealing mechanism. This segmentation allows independent control of each component to achieve both sealing and flow regulation functions simultaneously.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If the end of the distribution conduit is completely sealed, then unequal distribution is prevented, but climate control flexibility and individual pressure/temperature adjustment are limited

Engineering Contradiction:
Improvedistribution uniformityVSAvoidclimate control flexibility
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The endcap provides different levels of opening control at different locations and times. The outer cap openings can be rotated to different positions, and the inner cap openings can be independently adjusted, allowing selective control of flow distribution to achieve both uniformity and flexibility.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The single endcap device performs multiple functions: it seals the conduit end, regulates air or gas flow, controls pressure, and enables temperature adjustment. This multi-functionality resolves the contradiction by integrating both distribution uniformity and climate control flexibility into one component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a permanent sealing method (welding) is used, then the sealing is reliable and durable, but adjustment and regulation of substance distribution is impossible

Engineering Contradiction:
Improvesealing reliabilityVSAvoidadjustment mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The endcap employs dynamic sealing through a plunger mechanism that can be moved to different positions. The plunger with its groove creates a seal against the inner cap while allowing controlled flow paths, providing reliable sealing without permanent fixation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The plunger acts as an intermediary element between the inner cap and outer cap. It provides the sealing function while the groove in the plunger creates controlled flow paths, mediating between the need for reliable sealing and the need for adjustable distribution.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10405500B2Adjustable endcap for use with a greenhouse distribution conduit
Publication Date: 2019.09.10 GLASS INVESTMENTS PROJECTS INC
  • US10405500B2 patent drawing
  • US10405500B2 patent drawing

AI summary

A device is disclosed providing an adjustable endcap for use with distribution conduits in a greenhouse. The device provides a solution to seal off the end of a distribution tube while providing further means to regulate the distribution of substances such as air or gas. The device comprises a structure for sealing the end of a greenhouse distribution tube wherein the sealing structure can be freely adjusted to allow variable amounts of air or gas to escape from the sealed end. The device allows for further regulation of pressure and temperature inside the conduit, extension of climate control over a greater distance and the ability to regulate conduits on an individual basis.