Adjustable Endoprosthesis Coupling for Post-Implant Alignment

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Solution Overview

Problem

Current endoprosthetic implants for total knee or hip replacements are often inaccurately positioned due to machining errors or misinterpretation of bone surface values, leading to asymmetric wear and reduced service life, as they cannot be adjusted after rigid contact with the bone is established.

Innovation Solution

An adjustable endoprosthesis with a coupling device allowing six degrees of freedom for the second member relative to the first member, enabling surgeons to compensate for inaccuracies by adjusting the implant's geometry post-attachment, using actuable coupling sections that can be manually or automatically controlled, and secured with fixation means or curable substances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the implant is press-fitted or glued to the bone with rigid contact established, then the implant is securely fixed, but the position and orientation cannot be adjusted to compensate for machining inaccuracies

Engineering Contradiction:
Improvesecure fixationVSAvoidposition and orientation accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The coupling device transitions from a static rigid connection to a dynamic adjustable connection, allowing the second member to be moved relative to the first member in six degrees of freedom after implantation, enabling compensation of positioning errors while maintaining secure fixation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system allows changing the positional and orientational parameters of the second member relative to the first member through the coupling device, enabling adjustment of the implant geometry to match actual bone position despite machining inaccuracies

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If the implant geometry is fixed during manufacturing, then production is simplified, but any surgical inaccuracies cannot be compensated

Engineering Contradiction:
Improveimplant production simplicityVSAvoidposition and orientation accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The endoprosthesis is divided into at least two separate members (first member and second member) that can be manufactured independently with standard precision, then coupled together using the adjustable coupling device to achieve the final precise positioning in the patient's body

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling device provides dynamic adjustability after implantation, allowing the surgeon to compensate for machining errors by moving the second member relative to the first member in six degrees of freedom, while maintaining a relatively simple manufacturing process for each individual member

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If six degrees of freedom are allowed for movement of the second member, then maximum adjustment flexibility is achieved, but the device complexity increases

Engineering Contradiction:
Improveadjustment flexibilityVSAvoidcoupling device structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The coupling device is divided into multiple independent coupling sections, each capable of generating movement in specific directions or rotations, allowing the six degrees of freedom to be achieved through combination of simpler sectional movements rather than a single complex mechanism

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling device enables dynamic adjustment of the second member relative to the first member in six degrees of freedom, providing maximum adaptability to compensate for surgical inaccuracies while using a modular structure that manages complexity through functional segmentation

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11369487B2Adjustable endoprosthesis
Publication Date: 2022.06.28 SMITH & NEPHEW INC
  • US11369487B2 patent drawing
  • US11369487B2 patent drawing
  • US11369487B2 patent drawing

AI summary

The present application relates to an endoprosthesis including a first member which is connected to a patient's bone; a second member which is adjustably coupled to the first member by a coupling device; wherein the coupling device is configured to generate a movement of the second member relative to the first member. The present application also relates to an artificial joint including such an endoprosthesis and to an endoprosthesis placement system including such an endoprosthesis or artificial joint and a projection device which is configured to project visible light markings, acquired from pre-operational and/or intra-operational patient data, onto the patient and/or the endoprosthesis, thus enabling visible alignment markings of the endoprosthesis to be aligned with respect to projected visible light markings so as to allow a proper adjustment of the endoprosthesis.