Adjustable Facial Interface Structure for Custom HMD Fit

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current facial interfaces for head-mounted devices are often made from a one-size-fits-all mold, leading to pressure points and discomfort for users with different facial features and head shapes, as they lack sufficient adjustability.

Innovation Solution

The implementation of adjustable facial interfaces with linear actuators that allow for translational and rotational adjustability, enabling the interface to conform to a wide range of facial shapes and sizes while maintaining stability during use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a one-size-fits-all mold is used for the facial interface, then manufacturing simplicity is improved, but user comfort and adaptability deteriorate due to pressure points and discomfort

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfacial interface adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The facial interface incorporates movable components including a movable bridge that can translate along the nasal bridge and adjustable temples that can rotate and translate, transforming a static one-size-fits-all structure into a dynamic system that adapts to individual facial geometries while maintaining manufacturing efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The facial interface is divided into multiple independently adjustable segments including the bridge, temples, and earpieces, each capable of movement to accommodate different facial features, allowing the system to maintain manufacturing simplicity while achieving high adaptability

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If adjustable components are added to the facial interface, then adaptability and user comfort are improved, but device complexity increases

Engineering Contradiction:
Improvefacial interface adjustabilityVSAvoidfacial interface complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The design employs dynamic elements such as the movable bridge with translation capability and rotatable temples that provide multiple adjustment options, achieving high adaptability through mechanical movement rather than electronic controls, thereby managing complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The facial interface allows adjustment of multiple geometric parameters including bridge position, temple angle, and earpiece orientation, enabling customization to individual facial geometries while maintaining a relatively simple mechanical structure without complex electronics

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the facial interface is made more flexible to conform to different faces, then adaptability is improved, but structural stability deteriorates

Engineering Contradiction:
Improvefacial conformityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The facial interface uses dynamic components like the movable bridge and adjustable temples that can move to conform to different facial shapes, while the overall frame structure maintains rigidity to ensure structural stability during use

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The interface is segmented into flexible adjustment components and a stable base structure, allowing specific parts to conform to facial features while the main structure maintains its integrity and stability

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20260023266A1Facial interface for electronic device
Publication Date: 2026.01.22 APPLE INC
  • US20260023266A1 patent drawing
  • US20260023266A1 patent drawing
  • US20260023266A1 patent drawing

AI summary

A facial interface for a head-mounted display device can include a first frame, a second frame, and a linear actuator movably coupling the first frame to the second frame. The linear actuator can be coupled to the first frame at a first end and defines a spherical portion at a second end opposite the first end. The facial interface can further include a plate movably secured to the second frame, and the plate can define a slot configured to receive the spherical portion of the linear actuator.