Adjustable Fan Axial Centrifugal Mode Switching

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Solution Overview

Problem

Datacenter cooling systems face inefficiencies in heat dissipation and acoustic noise management, as axial and centrifugal fans often compromise between thermal efficiency and noise reduction, with existing systems struggling to effectively cool high-temperature components while minimizing noise.

Innovation Solution

A cooling system with fans that can switch between axial and centrifugal operation modes based on thermal and acoustic sensor data, using a blade pitch control assembly to adjust fan operation for optimal heat dissipation and noise reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If axial fans are used for cooling, then heat dissipation efficiency is improved, but acoustic noise increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidacoustic noise
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The fan blades are designed with adjustable pitch angles that can be dynamically changed during operation. The blade pitch control assembly allows the fan to transition between different operational states (axial and centrifugal modes) by adjusting the blade angle, enabling optimization of both cooling efficiency and noise levels based on thermal demands

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the fan by adjusting the blade pitch angle. This parameter change allows the fan to switch between axial flow mode (higher cooling efficiency) and centrifugal flow mode (lower noise), resolving the contradiction between heat dissipation and acoustic noise

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If centrifugal fans are used for cooling, then acoustic noise is reduced, but heat dissipation efficiency decreases

Engineering Contradiction:
Improveacoustic noiseVSAvoidheat dissipation efficiency
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The adjustable blade pitch design enables the fan to dynamically switch between centrifugal flow mode (for noise reduction) and axial flow mode (for maximum cooling). The blade pitch control assembly provides the mechanical means to change blade orientation, allowing the system to optimize performance based on operational requirements

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A single fan design performs multiple functions by adjusting blade pitch: it can operate as an axial fan for high-performance cooling, as a centrifugal fan for noise-sensitive environments, and at intermediate angles for balanced operation. This multi-functionality resolves the need to choose between noise reduction and cooling efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If blade pitch is adjusted to switch between axial and centrifugal modes, then cooling efficiency and noise levels are optimized, but device complexity increases

Engineering Contradiction:
Improveoperational mode adjustmentVSAvoidblade pitch control assembly
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The blade pitch control assembly provides a mechanical linkage system that connects the fan blades to an actuation mechanism. This dynamic adjustment system allows the blades to change pitch angle in response to control signals, enabling mode switching while maintaining a relatively simple mechanical structure

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system includes sensors that automatically detect thermal conditions and acoustic levels, then the control system automatically adjusts the blade pitch without requiring manual intervention. This self-regulating capability reduces operational complexity while maintaining adaptability

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves improved cooling efficiency and reduced noise levels by dynamically adjusting fan operation to suit thermal demands, enhancing the cooling capacity of datacenter components while maintaining low noise levels.

Implementation Method 1

Datacenter cooling systems use fans to circulate air through server components

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

heat is dissipated out of case based on the thermal properties of the case

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Data Source

PatentUS12022634B2Adjustable fan for datacenter cooling systems
Publication Date: 2024.06.25 NVIDIA CORP
  • US12022634B2 patent drawing
  • US12022634B2 patent drawing
  • US12022634B2 patent drawing

AI summary

Systems and methods for cooling a server case are disclosed. In at least one embodiment, a fan switches between an axial operation mode and a centrifugal operation mode to change a direction of an air flow within this server case.