Adjustable Height Fastener for Confined-Space Alignment
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Solution Overview
Problem
Existing fasteners are challenging to adjust and align in confined or view-restricted spaces, such as in the assembly of aircraft lavatory units or seats, due to occlusion issues during the joining process.
Innovation Solution
An adjustable height fastener system comprising a fixed receiver and an extendible member with threaded and slidable portions, allowing for adjustable attachment along a first axis, facilitated by a rotatable adjustment portion and offset sleeves for precise alignment and spacing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a fixed fastener is used to attach removable structures, then the attachment is secure and stable, but the fastener cannot be adjusted for height or alignment in confined spaces
Solution Approach 1:
The fastener transitions from a fixed state to an adjustable state through rotational movement. The extendible member can rotate relative to the fixed receiver, allowing the fastened object to be positioned at multiple heights along the extendible member's length, then locked in place when rotation stops.
Solution Approach 2:
The fastener is divided into two functional segments: a fixed receiver portion that remains stationary and provides structural support, and an extendible member portion that can rotate and extend to provide adjustment. This segmentation allows each part to perform its specialized function optimally.
2Adaptability or versatility
If the fastener allows height adjustment, then versatility is improved, but the mechanism becomes more complex
Solution Approach 1:
The adjustment mechanism merges rotation and extension into a single integrated action. Rotating the extendible member simultaneously achieves both the adjustment motion and the locking function, eliminating the need for separate adjustment and locking mechanisms.
Solution Approach 2:
The extendible member serves multiple functions: it provides the adjustment range through rotation, establishes the variable spacing through extension, and maintains the fastened connection through its threaded engagement with the fixed receiver. One component performs multiple critical functions.
3Manufacturing precision
If the fastener uses threaded portions for attachment, then precise positioning is achieved, but the adjustment process becomes time-consuming
Solution Approach 1:
The threaded portions are pre-configured on both the fixed receiver and extendible member during manufacturing, with thread pitches and engagement geometries designed to provide precise positioning at predetermined intervals. This preliminary preparation enables quick adjustment during operation without complex real-time calculations.
Solution Approach 2:
The rotation mechanism allows the user to quickly skip through multiple possible positioning points by continuous rotational motion, rather than making incremental adjustments at each position. The precise positioning is achieved through the predetermined thread geometry, while the rotation enables rapid traversal between positions.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables easy installation and adjustment of removable structures in confined spaces by allowing variable spacing and alignment of fasteners, improving accessibility and ease of use in view-restricted areas.
Implementation Method 1
The extendible member may have a second attachment face with a second threaded portion and a second slidable portion, the second threaded portion connectable to the first threaded portion to attach the fixed receiver to the extendible member at different locations along a first axis
Data Source
Figure 1A~1B
Figure 1C
Figure 1D
AI summary
An adjustable height fastener may have a fixed receiver (4) connectable to a fixed structure (36) and an extendible member (6) connectable to the fixed receiver at different locations along a first axis. The extendible member may slide relative to the fixed receiver along the first axis and may selectably connect to fix the fixed receiver and the extendible member in a first location along the first axis.