Adjustable foundation

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Solution Overview

Problem

Existing adjustable mattress assemblies lack the ability to seamlessly adjust their length and angle without compromising user comfort, often resulting in pinch points and limited access to nightstands during articulation.

Innovation Solution

An adjustable mattress assembly with a foundation frame, hinged sections, and a linkage assembly operated by actuators that allow for continuous adjustment of the head, back, intermediate seat, and leg/foot sections, enabling the intermediate seat section to lengthen or shorten while maintaining user proximity to the headboard and nightstand.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the mattress frame sections are pivoted to achieve articulation, then the user can adjust to different positions (seated, flat, angled), but pinch points are created and user access to nightstands is limited

Engineering Contradiction:
Improveadjustability of mattress positionsVSAvoiduser access to nightstands
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The intermediate seat section is made dynamically adjustable in length through a telescoping mechanism with first and second portions that can extend and retract. This dynamic adjustment allows the seat section to lengthen when the head and back section is elevated, maintaining proper user positioning and preventing pinch points while preserving access to nightstands.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The intermediate seat section is divided into multiple segments (first portion and second portion) that can move relative to each other. This segmentation enables the section to adjust its length independently, solving the contradiction between maintaining articulation benefits and preserving user access to nightstands.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the head and back section is elevated to improve user comfort, then user proximity to headboard and nightstand may be compromised, but fixed length foundations create pinch points

Engineering Contradiction:
Improveuser comfort during articulationVSAvoidpinch points during articulation
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The telescoping intermediate seat section dynamically adjusts its length in response to articulation movements. When the head and back section is elevated, the intermediate seat section extends to maintain proper spacing and prevent pinch points, while when flat, it retracts to maintain user proximity to the headboard.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The linkage assembly provides mechanical feedback that automatically adjusts the intermediate seat section length based on the articulation angle of the head and back section. This feedback mechanism ensures the foundation maintains optimal configuration without requiring external control, preventing pinch points while preserving user comfort.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10638851B2Adjustable foundation
Publication Date: 2020.05.05 DREAMWELL LTD
  • US10638851B2 patent drawing
  • US10638851B2 patent drawing
  • US10638851B2 patent drawing

AI summary

An adjustable foundation and process includes a mattress support surface including a head and back section hingedly connected to an intermediate section at one end and a leg and foot section hingedly connected to the intermediate section at another end, wherein the intermediate section includes a first portion and a second portion, wherein the first portion is hingedly connected to the head and back section and the second portion is hingedly connected to the leg and foot section. The intermediate or seat section is configured to increase in length upon articulation of the head and back section 18 and/or the leg and foot section 22 from a flat position or an increase in inclination of any section. Likewise, the intermediate or seat section 20 is configured to decrease in length upon articulation of the head and back section 18 and/or the leg and foot section 22 from an inclined position to a flat position or a decrease in length upon declination of any section. By doing so, a prone user does not have to shift his position on the mattress in order to accommodate the inclination or declination.