Adjustable Gate-Length FET Structure Beyond Lithography Limits

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Solution Overview

Problem

Reducing the gate length of field effect transistors (FETs) to improve performance is limited by technology nodes and photolithographic resolution, hindering on-resistance reduction and switching speed enhancement.

Innovation Solution

A semiconductor structure with a primary and secondary gate structure configuration, including a patterned conformal dielectric layer, allows for adjustable effective gate length by biasing the secondary gate structures to reduce on-resistance and enhance switching speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the gate length of the FET is reduced to improve performance, then on-resistance decreases and switching speed increases, but the gate length reduction is limited by technology node and photolithographic resolution

Engineering Contradiction:
Improveswitching speedVSAvoidgate length fabrication limit
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The gate structure is divided into a primary gate and at least one secondary gate structure. The secondary gate structure is positioned adjacent to the primary gate and can be independently biased to control the effective gate length. This segmentation allows the effective gate length to be adjusted without changing the physical dimensions, thereby overcoming photolithographic resolution limits.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The effective gate length is made dynamically adjustable through independent biasing of the secondary gate structure relative to the primary gate. By applying different voltages to the secondary gate, the depletion regions can be extended or reduced, thereby dynamically changing the effective gate length between source and drain regions without physical modification.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the gate length is reduced to reduce on-resistance, then performance improves, but further reduction is constrained by optical resolution limits

Engineering Contradiction:
Improveon-resistanceVSAvoidphotolithographic resolution limit
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

Instead of changing the physical gate length parameter which is constrained by photolithography, the invention changes the electrical parameter of effective gate length through voltage biasing. The secondary gate structure allows continuous adjustment of the effective gate length by modifying the depletion region extent, thereby achieving on-resistance reduction without hitting manufacturing precision limits.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If secondary gate structures are added to adjust effective gate length, then on-resistance reduces and switching speed increases, but device complexity increases

Engineering Contradiction:
Improveswitching speedVSAvoidgate structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The secondary gate structure serves multiple functions: it controls the effective gate length, adjusts on-resistance, and can independently modulate switching characteristics. This multi-functionality justifies the added structural complexity by providing enhanced performance control that a single gate structure cannot achieve.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure effectively adjusts the gate length, reducing on-resistance and increasing switching speed through concurrent or selective biasing of secondary gate structures, thereby optimizing FET performance.

Implementation Method 1

biasing the at least one secondary gate structure reduces an effective gate length

Methodology Applied
Scientific EffectElectric Field: Electric Field

Data Source

PatentUS12446253B2Field effect transistor with adjustable effective gate length
Publication Date: 2025.10.14 GLOBALFOUNDRIES US INC
  • US12446253B2 patent drawing
  • US12446253B2 patent drawing
  • US12446253B2 patent drawing

AI summary

Disclosed is a structure including a field effect transistor (FET). The FET includes, on an insulator layer above a substrate, source/drain regions and a section of a semiconductor layer extending laterally between the source/drain regions. A primary gate structure is made of the insulator layer and a well region in the substrate opposite at least the section of the semiconductor layer extending laterally between the source/drain regions. One or two secondary gate structures are on the semiconductor layer between and near one or both of the source/drain regions, respectively. The FET can further include a patterned conformal dielectric layer, which is on the center of the semiconductor layer between the source/drain regions, and which extends onto the secondary gate structure(s). Also disclosed are methods of operating the structure by biasing the secondary gate structure(s) to adjust the effective gate length of the FET and methods of forming the structure.