Adjustable Gauge Rail for Workpiece Positioning
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Solution Overview
Problem
Automated gauge systems for positioning workpieces, such as lumber, often have long drive mechanisms and rails that restrict portability, storability, and maximum product length, making them cumbersome for both short and long products.
Innovation Solution
A gauge system with a rail assembly and adjustable stops that can be configured for both extended working and compact storage, featuring a drive mechanism with a shorter range of travel than the measurement range, allowing for flexible positioning and improved portability and storability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a long drive mechanism and rail are used to accommodate both long and short products, then the measurement range is improved, but the portability and storability deteriorate
Solution Approach 1:
The rail assembly is divided into multiple modular sections that can be connected end-to-end to create different total lengths. Each section contains standardized components including stops and support structures, allowing the system to be configured for various measurement ranges while maintaining portability when sections are disconnected for storage or transport.
2Adaptability or versatility
If a long drive mechanism and rail are used to accommodate both long and short products, then the measurement range is improved, but the storability deteriorates
Solution Approach 1:
The modular rail sections are designed to nest within each other or stack vertically when not in use. The stops and other components can be detached and stored within the rail section cavities, significantly reducing the overall storage volume required while preserving the capability to assemble long configurations when needed.
3Adaptability or versatility
If a long drive mechanism and rail are used to accommodate both long and short products, then the measurement range is improved, but the portability deteriorates
Solution Approach 1:
The system is divided into lightweight modular sections that can be easily transported separately and assembled at the work site. Each section uses standardized connection interfaces and optimized material selection to minimize weight while maintaining structural integrity, allowing the total system weight to be distributed and managed more effectively.
Data Source
AI summary
Gauge system, including methods and apparatus, for positioning workpieces to be processed. In some embodiments, the gauge system may have a plurality of stops for positioning the end of a workpiece at distinct distances from a processing station. In some embodiments, the plurality of stops may be arrayed along a rail assembly having an adjustable length.