Adjustable GRIN Lens for Laser Beam Quality Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Fiber laser devices often require adjustment of beam quality for specific applications, but existing methods lack a systematic approach to achieve predetermined beam quality efficiently.

Innovation Solution

A method involving a GRIN lens with adjustable length, where the beam quality is measured and the lens length is adjusted by cutting or replacing the GRIN lens to ensure the emitted beam meets predetermined specifications, using a measurement process to determine the optimal length within a quarter to half pitch range for optimal performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the length of the GRIN lens is fixed, then the manufacturing process is simple, but the beam quality cannot be adjusted for different applications

Engineering Contradiction:
Improvebeam quality adjustmentVSAvoidlens length adjustment mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The GRIN lens length is made adjustable rather than fixed, allowing the optical system to adapt to different beam quality requirements. The lens can be positioned at different locations along the optical fiber, enabling dynamic adjustment of beam parameters for various applications.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the physical parameter of GRIN lens length to control beam quality. By varying the length of the GRIN lens, the beam parameter product (BPP) can be adjusted, allowing optimization for different applications such as machining or medical procedures.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple GRIN lenses with different lengths are prepared, then beam quality can be optimized for different applications, but the device complexity and cost increase

Engineering Contradiction:
Improvebeam quality optimizationVSAvoidmultiple lens components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Instead of using multiple fixed lenses, a single GRIN lens with adjustable length is implemented. This dynamic approach allows one component to perform the function of multiple fixed components, reducing overall system complexity while maintaining optimization capabilities.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A single GRIN lens is designed to perform multiple functions by adjusting its length. The same lens can be configured for different beam quality requirements, making it a universal component that replaces the need for multiple specialized lenses.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If the GRIN lens length is adjusted to achieve predetermined beam quality, then beam quality is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvebeam quality precisionVSAvoidlens length adjustment process
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The GRIN lens is pre-manufactured with a standard length, and the adjustment is performed during system assembly or calibration. This preliminary preparation simplifies the manufacturing process by separating lens fabrication from the adjustment process, allowing each to be optimized independently.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for precise adjustment of beam quality, preventing beam leakage and maintaining excellent beam quality, reducing the need for multiple GRIN lenses and enabling cost-effective and quick adjustments.

Implementation Method 1

a gradient index (GRIN) lens is placed in the midway point of an optical fiber through which an emitted light beam is guided

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a preceding-stage optical fiber from which a light beam is entered to the GRIN lens, and a subsequent-stage optical fiber to which a light beam emitted from the GRIN lens is entered

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Data Source

PatentUS10935729B2Method for manufacturing optical device, method for manufacturing laser device, method for adjusting beam quality of laser device
Publication Date: 2021.03.02 FUJIKURA LTD
  • US10935729B2 patent drawing
  • US10935729B2 patent drawing

AI summary

An optical device 30 has a GRIN lens 35, a preceding-stage optical fiber 31 from which a light beam is entered to the GRIN lens 35, and a subsequent-stage optical fiber 32 to which a light beam emitted from the GRIN lens 35 is entered. A method for adjusting beam quality includes a measurement process P2 in which a light beam is entered to the preceding-stage optical fiber 31 and the beam quality of a light beam to be emitted from the subsequent-stage optical fiber 32 through the GRIN lens 35 is measured, and an adjustment process P3 in which the length of the GRIN lens 35 is adjusted on the basis of a result in the measurement process P2.