Adjustable Guide Member for Supercritical Drying Airflow

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Solution Overview

Problem

Conventional substrate drying methods, such as rotary drying, risk collapsing patterns on substrates, and supercritical drying processes face issues with airflow uniformity due to the absence of effective guiding structures, leading to inefficiencies in process time and productivity.

Innovation Solution

A substrate treating apparatus with a chamber body, substrate support unit, fluid supply and exhaust units, and a guide member that surrounds the substrate to enhance airflow uniformity, including a guide block with through holes and a block driving unit to adjust the gap between the guide block and the substrate, facilitating efficient supercritical fluid treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a substrate guide is provided to mount the substrate in the supercritical treating space, then the substrate can be properly positioned and supported, but the shapely asymmetry of the guide member causes poor uniformity of airflow

Engineering Contradiction:
Improvesubstrate positioningVSAvoidairflow uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The substrate guide member is divided into multiple segments: a guide member body and multiple guide members that can be independently adjusted. This segmentation allows each guide member to be positioned to optimize airflow paths while collectively providing stable substrate support, resolving the conflict between positioning reliability and airflow uniformity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide members are designed with adjustable positions rather than fixed positions. This dynamic configuration allows the system to adapt the guide member arrangements to achieve both proper substrate mounting and uniform airflow distribution, eliminating the shapely asymmetry problem while maintaining positioning reliability.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the outer space of the substrate is left empty without special functions, then the substrate guide structure is simple, but the airflow uniformity deteriorates

Engineering Contradiction:
Improveguide structureVSAvoidairflow uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The guide members serve multiple functions: they provide structural support for substrate positioning and simultaneously act as airflow guides to improve flow uniformity. This multi-functionality eliminates the need for separate airflow guiding structures, maintaining structural simplicity while achieving uniform airflow.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The guide members are strategically positioned in specific locations around the substrate periphery where they can most effectively guide airflow. This localized placement optimizes airflow uniformity without requiring complex structures throughout the entire treating space, balancing simplicity and performance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus reduces process time, improves productivity, and ensures better airflow uniformity, effectively supporting the substrate during supercritical drying processes without pattern collapse.

Implementation Method 1

supplying a treating fluid (e.g., carbon dioxide) in a supercritical state onto the substrate to remove an organic solvent remaining on the substrate

Methodology Applied
Scientific EffectSupercritical fluid: Supercritical Fluid

Implementation Method 2

the drying gas phase changes to the supercritical state

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

an organic solvent such as an isopropyl alcohol (IPA) onto the substrate to replace a rinsing liquid remaining on the substrate with an organic solvent having a low surface tension

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20230162994A1Apparatus for treating substrate
Publication Date: 2023.05.25 SYSTEM ENGINEERING MEGA SOLUTION CO LTD
  • US20230162994A1 patent drawing
  • US20230162994A1 patent drawing
  • US20230162994A1 patent drawing

AI summary

The inventive concept provides a substrate treating apparatus. The substrate treating apparatus includes a chamber body having a top body and a bottom body which combine to provide a treating space therein; a substrate support unit configured to support a substrate at the treating space; a fluid supply unit configured to supply a treating fluid to the treating space; a fluid exhaust line for exhausting the treating fluid from the treating space; and a guide member provided to surround a periphery of the substrate supported by the substrate support unit.