Adjustable Carrying Handle Applicator Arms

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Solution Overview

Problem

Existing packaging solutions for carrying handles lack flexibility in adjusting format to different lengths and application heights, making them inefficient for various packaging configurations.

Innovation Solution

A device with a motor-driven carrying handle applicator unit featuring radially oriented applicator arms with holding and cutting tools, and adjustable suction areas, allowing for the precise application of self-adhering carrying handles of varying lengths and heights on packaging means or groups.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed applicator unit is used for carrying handle attachment, then the device structure is simple, but it cannot accommodate different handle lengths and application heights

Engineering Contradiction:
Improveadaptability to different handle lengths and heightsVSAvoiddevice structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The applicator arms are made dynamically adjustable in position along the radial direction from the rotation axis. The holding devices can be displaced to different locations on the applicator arms, allowing the system to adapt to various handle lengths and application heights while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The applicator unit is designed with universal applicability through its adjustable configuration. The same applicator arm structure can serve multiple functions by repositioning the holding devices to accommodate different handle specifications, eliminating the need for multiple dedicated applicators for different package formats.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the suction areas are fixed in position, then the holding device structure is simple, but it cannot adjust to different carrying handle lengths

Engineering Contradiction:
Improveadjustability to handle length variationsVSAvoidholding device complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The suction areas are integrated into holding devices that can be displaced along the applicator arms. This dynamic positioning capability allows the suction areas to be relocated to match different handle lengths and attachment points, providing adaptability without requiring completely separate holding devices for each configuration.

Inventive Principle:
Principle #15Dynamics

3Reliability

If multiple separate applicators are used for different handle sizes, then each applicator can be optimized for its specific function, but the overall device complexity and space requirements increase

Engineering Contradiction:
Improveapplication precision for specific handle typesVSAvoidnumber of applicator units
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The applicator unit is designed as a universal system where a single multi-functional applicator can handle various handle sizes and configurations. By incorporating adjustable holding devices that can be repositioned along the applicator arms, one applicator unit replaces what would otherwise require multiple specialized applicators, reducing overall device complexity while maintaining application precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The applicator arm is segmented into adjustable sections with holding devices that can be independently positioned. This segmentation allows each holding device to be optimized for specific handle configurations while remaining part of the same applicator system, enabling precision application across different handle types without requiring separate complete applicator units.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple and precise attachment of carrying handles to packaging, accommodating different lengths and heights, enhancing the usability and stability of packaging units during transport.

Implementation Method 1

each of which has at least one suction area for at least temporarily holding and/or guiding the endless band and the carrying handle detached from it by means of a vacuum which can be at least temporarily created

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentUS11753199B2Device and method for attaching carrying handles to packaging means or groups of packaging means
Publication Date: 2023.09.12 KHS GMBH
  • US11753199B2 patent drawing
  • US11753199B2 patent drawing
  • US11753199B2 patent drawing

AI summary

An applicator for attaching a handle comprises three arms, each of which extends radially from the horizontal axis along an arm axis. Each of the arms comprises a cutter, a holder, and a displacer. The holder comprises a pneumatic interface for using negative pressure to hold or guide an endless band as well as the carrying handle that results therefrom. The displacer displaces the pneumatic interface along a direction defined by the arm axis.