Adjustable Hat Brim Using Segmented Velcro Attachment

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Solution Overview

Problem

Current hats have fixed brim lengths, limiting their versatility across different weather conditions and fashion statements, as the brim size cannot be adjusted post-manufacturing.

Innovation Solution

A hat design featuring an extendable brim portion that can be fastened to the hat using temporary or permanent adhesives or Velcro, allowing for adjustable brim sizes based on customer specifications, comprising upper and lower materials with varying radii to enhance durability and versatility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed brim length is used in hat manufacturing, then the manufacturing process is simple and consistent, but the hat cannot be adapted to different weather conditions or fashion statements

Engineering Contradiction:
Improvebrim size adaptabilityVSAvoidhat structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The brim is divided into two separate segments: the original hat brim and an extendable brim portion. This segmentation allows the brim size to be adjusted by attaching or detaching the extendable portion, providing adaptability to different weather conditions and fashion statements without significantly complicating the overall hat structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The brim is transformed from a static, fixed-length structure to a dynamic, adjustable structure. The extendable brim portion can be attached or detached based on user needs, allowing the brim size to change dynamically. This enables the same hat to serve multiple purposes across different conditions without requiring multiple separate hats.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If an extendable brim portion is added to allow brim size adjustment, then the hat can be customized for different conditions, but the hat structure becomes more complex

Engineering Contradiction:
Improvebrim size adjustabilityVSAvoidbrim attachment ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

An intermediary fastening mechanism (such as adhesive, Velcro, or snap fasteners) is introduced between the hat brim and the extendable brim portion. This intermediary element simplifies the attachment and detachment process, making it easy for users to adjust the brim size without requiring complex tools or procedures. The fastening mechanism acts as a mediator that bridges the two brim segments while maintaining ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the hat wearer to customize the brim size for various weather conditions and fashion statements, increasing the hat's usability and durability through adjustable and waterproof fastening mechanisms.

Implementation Method 1

a hat with a variable size brim, optionally fixed with a permanent adhesive, or optionally detached utilizing a ring comprised of Velcro

Methodology Applied
Scientific EffectVelcro: Velcro

Implementation Method 2

a hat with a variable size brim, optionally fixed with a permanent adhesive, or optionally detached utilizing a ring comprised of Velcro

Methodology Applied
Scientific EffectAdhesive: Adhesive

Data Source

PatentUS10702000B2Hat with an adjustable brim size
Publication Date: 2020.07.07 HILLIE JAMES LEE
  • US10702000B2 patent drawing
  • US10702000B2 patent drawing
  • US10702000B2 patent drawing

AI summary

A hat with a variable brim. The wearer of the hat may select to wear a hat with a given brim length. The wearer may choose to extend the brim length by fastening a material, an extendable brim portion, to the original brim of the hat. In this manner, the hat wearer may adjust the brim length to satisfy the hat wearer's needs.